Jaguar XJ 2003-2010 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Jaguar Model: XJ Model Code: X350/X358 Generation Generation Name: Third Generation (X350/X358) Production Years: 2003-2010 Codes Chassis Code: X350 (2003-2007), X358 (2008-2010 facelift) 👋 Introduction Market Position Target Audience: Jaguar owners with basic mechanical skills, independent auto service professionals, and authorized dealer service departments. Competitive Analysis Differentiation: Vehicle-specific information, not generic. Provides same data as authorized dealer manuals. Key Features Value Proposition: Enables informed discussions with technicians, facilitates DIY repairs saving significant costs. Usability: Clear, concise text with diagrams and illustrations for ease of use. 📋 Manual Details Coverage Areas Covered Years: 2003, 2004, 2005, 2006, 2007, 2008, 2009, 2010 Covered Models: All Jaguar XJ models within the specified years Page Count Estimated Page Count: Extensive (typically thousands of pages for a complete workshop manual) Manual Type Manual Type: Workshop Service and Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for engine assembly, disassembly, inspection, and repair. Engine Electrical: Comprehensive wiring diagrams, diagnostic procedures for ignition, starting, charging, and engine control systems. Emission Control: Components, operation, and diagnostic/repair procedures for emissions systems. Fuel System: Fuel delivery, injection, and evaporative emission control system service. Clutch System: Service and repair for manual transmission clutch components. Manual Transaxle: Complete repair and maintenance for manual transmissions. Automatic Transaxle: Detailed overhaul, diagnosis, and maintenance of automatic transmissions. Driveshaft Axle: Service and repair for driveshafts, CV joints, and axles. Suspension System: Front and rear suspension, air suspension system (where applicable) repair and alignment procedures. Steering System: Power steering system diagnosis, repair, and components. Restraint System: Airbag system diagnosis, component replacement, and safety precautions. Brake System: Hydraulic system, ABS, traction control, and brake component service. Body Interior Exterior: Body panel repair, interior trim, glass replacement, and exterior component service. Body Electrical: Lighting, power accessories, alarm systems, and body control module diagnostics. HVAC: Heating, ventilation, air conditioning system diagnosis, refrigerant handling, and component replacement. Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, tune-ups. Troubleshooting: Diagnostic flowcharts and symptom-based troubleshooting guides. Repair: Step-by-step repair instructions for all major vehicle systems. Diagnosis: System-specific diagnostic procedures and fault code interpretation. Wiring Schematics: Detailed electrical wiring diagrams for all circuits. Technical Depth Depth Level: Comprehensive: Suitable for professional mechanics and experienced DIY enthusiasts. Content Type: Includes step-by-step instructions, diagrams, illustrations, and specifications. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content Print Quality Printability: Yes, all pages are printable Binding Type Binding: N/A (Digital PDF) Paper Type Paper Quality: N/A (Digital PDF) Compatibility Operating Systems: Compatible with all versions of Windows and Mac Software Requirements: Adobe PDF Reader ⚙️ Engine Specifications Primary Engine Engine Options: 3.0L V6, 4.2L V8, 4.2L Supercharged V8 Engine Codes: AJ-V8 Gen III (4.2L), AJ-V6 (3.0L), X150 (4.2 Supercharged) Performance Horsepower Range: Approximately 240 hp (3.0L V6) to 400 hp (4.2L Supercharged V8) Torque Range: Approximately 216 lb-ft (3.0L V6) to 413 lb-ft (4.2L Supercharged V8) Fuel System Injection Type: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) 🔧 Transmission Standard Transmission Type Standard: 6-speed ZF 6HP26 automatic transmission Optional Transmission Type Optional: 6-speed manual transmission (less common, primarily on earlier models/specific markets) Features Transmission Features: Jaguar Sequential Shift (manual mode), Adaptive Shift Control (ASC) 📐 Dimensions Exterior Wheelbase: Approx. 119.4 inches (3033 mm) Length: Approx. 199.1 inches (5057 mm) for standard wheelbase, 204.0 inches (5182 mm) for long wheelbase Weights Curb Weight: Varies by engine and trim, typically starting around 3,700 lbs (1678 kg) 🛡️ Safety Features Ratings NHTSA Rating: Not consistently rated across all model years and configurations by NHTSA for this era. Active Features Active Safety: ABS, Electronic Brakeforce Distribution (EBD), Traction Control (TCS), Dynamic Stability Control (DSC) Passive Features Passive Safety: Front airbags, side airbags, curtain airbags, seatbelt pretensioners, Whiplash Protection System (WHIPS) 💡 Technology Features Infotainment Infotainment System: Jaguar Premium Sound System, optional Alpine or Bowers & Wilkins audio systems, touchscreen navigation system, CD changer. Driver Assistance Driver Assistance Features: Adaptive Cruise Control (ACC), parking sensors (front and rear), automatic climate control. Connectivity Connectivity Options: Limited by era; Bluetooth for phone calls (optional), auxiliary audio input. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 10,000 miles or 12 months, whichever comes first (refer to manual for specific engine variant). Major Service Interval: Spark plugs, coolant, transmission fluid service intervals vary by engine and fluid type, consult the manual. Fluid Specifications Engine Oil Specification: Refer to manual, typically full synthetic 5W-30 or 5W-40 meeting Jaguar specifications (e.g., WSS-M2C913-C or similar for Ford-based engines, specific Jaguar specs for later V8s). Coolant Specification: Jaguar/Ford Organic Acid Technology (OAT) coolant (e.g., Jaguar Premium Coolant - Blue or similar specification). Transmission Fluid: ZF Lifeguard fluid (e.g., ZF TE-ML 11A or 11B for 6HP26 automatic transmission), consult manual for exact specification and...
Diagnostic flowcharts and symptom-based troubleshooting guides.
Repair:
Step-by-step repair instructions for all major vehicle systems.
Diagnosis:
System-specific diagnostic procedures and fault code interpretation.
Wiring Schematics:
Detailed electrical wiring diagrams for all circuits.
Technical Depth
Depth Level:
Comprehensive: Suitable for professional mechanics and experienced DIY enthusiasts.
Content Type:
Includes step-by-step instructions, diagrams, illustrations, and specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text content
Print Quality
Printability:
Yes, all pages are printable
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Quality:
N/A (Digital PDF)
Compatibility
Operating Systems:
Compatible with all versions of Windows and Mac
Software Requirements:
Adobe PDF Reader
⚙️ Engine Specifications
Primary Engine
Engine Options:
3.0L V6, 4.2L V8, 4.2L Supercharged V8
Engine Codes:
AJ-V8 Gen III (4.2L), AJ-V6 (3.0L), X150 (4.2 Supercharged)
Performance
Horsepower Range:
Approximately 240 hp (3.0L V6) to 400 hp (4.2L Supercharged V8)
Torque Range:
Approximately 216 lb-ft (3.0L V6) to 413 lb-ft (4.2L Supercharged V8)
Fuel System
Injection Type:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Premium Unleaded Gasoline (91 octane or higher recommended)
🔧 Transmission
Standard
Transmission Type Standard:
6-speed ZF 6HP26 automatic transmission
Optional
Transmission Type Optional:
6-speed manual transmission (less common, primarily on earlier models/specific markets)
Features
Transmission Features:
Jaguar Sequential Shift (manual mode), Adaptive Shift Control (ASC)
📐 Dimensions
Exterior
Wheelbase:
Approx. 119.4 inches (3033 mm)
Length:
Approx. 199.1 inches (5057 mm) for standard wheelbase, 204.0 inches (5182 mm) for long wheelbase
Weights
Curb Weight:
Varies by engine and trim, typically starting around 3,700 lbs (1678 kg)
🛡️ Safety Features
Ratings
NHTSA Rating:
Not consistently rated across all model years and configurations by NHTSA for this era.
Active Features
Active Safety:
ABS, Electronic Brakeforce Distribution (EBD), Traction Control (TCS), Dynamic Stability Control (DSC)
Passive Features
Passive Safety:
Front airbags, side airbags, curtain airbags, seatbelt pretensioners, Whiplash Protection System (WHIPS)
💡 Technology Features
Infotainment
Infotainment System:
Jaguar Premium Sound System, optional Alpine or Bowers & Wilkins audio systems, touchscreen navigation system, CD changer.
Driver Assistance
Driver Assistance Features:
Adaptive Cruise Control (ACC), parking sensors (front and rear), automatic climate control.
Connectivity
Connectivity Options:
Limited by era; Bluetooth for phone calls (optional), auxiliary audio input.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first (refer to manual for specific engine variant).
Major Service Interval:
Spark plugs, coolant, transmission fluid service intervals vary by engine and fluid type, consult the manual.
Fluid Specifications
Engine Oil Specification:
Refer to manual, typically full synthetic 5W-30 or 5W-40 meeting Jaguar specifications (e.g., WSS-M2C913-C or similar for Ford-based engines, specific Jaguar specs for later V8s).
Coolant Specification:
Jaguar/Ford Organic Acid Technology (OAT) coolant (e.g., Jaguar Premium Coolant - Blue or similar specification).
Transmission Fluid:
ZF Lifeguard fluid (e.g., ZF TE-ML 11A or 11B for 6HP26 automatic transmission), consult manual for exact specification and capacity.
Known Issues
Common Problems:
Aluminum corrosion (especially on subframes), air suspension leaks (compressor, struts), ignition coil failures, electronic module issues, water ingress into cabin/ECUs.
📚 Vehicle History
Brand Heritage
Brand Focus:
Jaguar has a long-standing heritage in luxury, performance, and sophisticated design.
Model Evolution
Generation Significance:
The X350 generation represented a significant shift with its all-aluminum monocoque chassis, offering improved rigidity and weight savings over previous steel-bodied models.
Facelift Details:
The X358 (2008-2010) received a facelift including revised front fascia, grille, bumpers, and updated interior trim.
Production
Manufacturing Location:
Castle Bromwich Assembly, Birmingham, United Kingdom
🏆 Awards & Recognition
Recognitions
Award Type:
While specific awards for the 2003-2010 XJ might not be readily listed, the XJ platform consistently received accolades for its ride comfort, handling balance, and luxurious interior.
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