Chrysler Concorde 2003 Factory Service Repair Manual
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Basic Information Identification Make: Chrysler Model: Concorde Year: 2003 Codes Vehicle Platform: LH Platform Vin Code Engine: E (3.5L High Output V6) Introduction Market Position Vehicle Segment: Full-size sedan Target Audience: Families, individuals seeking comfortable and spacious transportation. Competitive Analysis Key Competitors 2003: Ford Crown Victoria, Chevrolet Impala, Buick LeSabre, Toyota Avalon, Ford Taurus. Key Features Design Philosophy: Cab-forward design, spacious interior, comfortable ride, relatively powerful V6 engines. Distinguishing Features: Distinctive styling, comfortable and quiet cabin, strong engine performance for its class. Manual Details Coverage Areas Manual Type: Factory Service Repair Manual Language: English Format: PDF Download Page Count Estimated Page Count: Hundreds (exact count varies by specific manual edition) Manual Coverage Systems Covered Engine Mechanical: Detailed disassembly, inspection, repair, and reassembly of all engine components including cylinder heads, blocks, crankshaft, pistons, rings, connecting rods, camshafts, valvetrain. Engine Performance: Fuel system, ignition system, emission controls, cooling system, lubrication system, engine diagnostics, troubleshooting. Transmission Manual: Service and repair procedures for the automatic transmission, including torque converter, valve body, gear sets, clutch packs, and hydraulic systems. Drivetrain: Front-wheel drive axle shafts, CV joints, differential, transaxle service. Suspension: Front and rear suspension components, including control arms, struts, shocks, springs, sway bars, ball joints, bushings. Steering: Power steering system, steering column, steering gear, tie rods, alignment specifications. Brakes: Front and rear brake systems (disc brakes), including calipers, rotors, pads, master cylinder, brake lines, ABS system. Electrical System: Battery, starting system, charging system, lighting system, horns, wipers, power windows, locks, mirrors. Body And Interior: Body panels, doors, latches, hinges, glass, interior trim, seats, dashboard, HVAC system. Climate Control: HVAC system operation, diagnostics, refrigerant handling, A/C compressor, heater core, blower motor. Safety Systems: Airbag system, seat belt mechanisms, SRS diagnostic procedures. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspections. Diagnostic Troubleshooting: Step-by-step diagnostic procedures for identifying and resolving common and complex vehicle issues, including wiring diagrams and fault code interpretation. Component Repair Replacement: Detailed instructions for removing, repairing, and reinstalling major and minor vehicle components. Technical Specifications: Torque specifications, clearances, fluid types, capacities, emissions data, diagnostic trouble codes (DTCs). Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems, crucial for electrical troubleshooting. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures, including powertrain control module (PCM) and body control module (BCM) diagnostics. Rebuild Procedures: Comprehensive rebuild procedures for engine and transmission, often including detailed part measurements and tolerances. Calibration Procedures: Procedures for recalibrating sensors and modules after component replacement or repair. Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Searchable text for quick access to specific information. Print Quality Printability: Designed for printing in its entirety or specific sections as needed. Binding Type Digital Binding: N/A (Digital Download) Paper Type Digital Paper Type: N/A (Digital Download) Engine Specifications Primary Engine Engine Code 1: E (3.5L High Output V6 - EGJ) Displacement 1: 3.5 Liters (3500 cc) Configuration 1: SOHC V6 Horsepower 1: 234 hp @ 5700 rpm Torque 1: 243 lb-ft @ 3800 rpm Performance Compression Ratio 1: 9.4:1 Fuel System Fuel Delivery 1: Sequential Multi-Port Fuel Injection (MPI) Fuel Type 1: Unleaded Gasoline (87 octane recommended) Engine Code 2 Optional Engine Code: L (3.8L V6 - EGT) - Less common for 2003, often in earlier models but possible. Displacement 2 Optional Engine Displacement: 3.8 Liters (3778 cc) Configuration 2 Optional Engine Configuration: OHV V6 Performance 2 Optional Engine Horsepower: Approx. 200-215 hp (varies by specific tune) Optional Engine Torque: Approx. 225-235 lb-ft Transmission Standard Transmission Type: 4-Speed Automatic Transaxle Transmission Model: 42LE Optional Optional Transmission: N/A (4-speed automatic was standard across all trims for 2003) Features Transmission Fluid Type: ATF+4 (Automatic Transmission Fluid, Type 9602) Transmission Fluid Capacity: Approximately 7.5 US quarts (7.1 liters) for dry fill Dimensions Exterior Length: 203.7 inches (5174 mm) Width: 75.4 inches (1915 mm) Height: 56.9 inches (1445 mm) Wheelbase: 113.0 inches (2870 mm) Front Track: 62.1 inches (1577 mm) Rear Track: 61.5 inches (1562 mm) Interior Front Headroom: 39.8 inches (1011 mm) Front Legroom: 42.5 inches (1080 mm) Rear Headroom: 38.4 inches (975 mm) Rear Legroom: 41.4 inches (1052 mm) Cargo Trunk Capacity: 17.8 cubic feet (504 liters) Weights Curb Weight: Approximately 3600-3800 lbs (1633-1724 kg) Gross Vehicle Weight Rating: Varies by trim and options, consult specific vehicle for exact GVWR. Safety Features Ratings NHTSA Front Impact Driver: Good (for applicable model years) NHTSA Front Impact Passenger: Good (for applicable model years) NHTSA Side Impact Front Driver: Acceptable (for applicable model years, depending on side airbags) NHTSA Side Impact Front Passenger: Acceptable (for applicable model years, depending on side airbags) NHTSA Side Impact Rear Passenger: Acceptable (for applicable model years, depending on side airbags) IIHS Front Offset Crash Rating: Good (for applicable model...
Airbag system, seat belt mechanisms, SRS diagnostic procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspections.
Diagnostic Troubleshooting:
Step-by-step diagnostic procedures for identifying and resolving common and complex vehicle issues, including wiring diagrams and fault code interpretation.
Component Repair Replacement:
Detailed instructions for removing, repairing, and reinstalling major and minor vehicle components.
Comprehensive electrical schematics for all vehicle systems, crucial for electrical troubleshooting.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures, including powertrain control module (PCM) and body control module (BCM) diagnostics.
Rebuild Procedures:
Comprehensive rebuild procedures for engine and transmission, often including detailed part measurements and tolerances.
Calibration Procedures:
Procedures for recalibrating sensors and modules after component replacement or repair.
Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Searchable text for quick access to specific information.
Print Quality
Printability:
Designed for printing in its entirety or specific sections as needed.
Binding Type
Digital Binding:
N/A (Digital Download)
Paper Type
Digital Paper Type:
N/A (Digital Download)
Engine Specifications
Primary Engine
Engine Code 1:
E (3.5L High Output V6 - EGJ)
Displacement 1:
3.5 Liters (3500 cc)
Configuration 1:
SOHC V6
Horsepower 1:
234 hp @ 5700 rpm
Torque 1:
243 lb-ft @ 3800 rpm
Performance
Compression Ratio 1:
9.4:1
Fuel System
Fuel Delivery 1:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type 1:
Unleaded Gasoline (87 octane recommended)
Engine Code 2
Optional Engine Code:
L (3.8L V6 - EGT) - Less common for 2003, often in earlier models but possible.
Displacement 2
Optional Engine Displacement:
3.8 Liters (3778 cc)
Configuration 2
Optional Engine Configuration:
OHV V6
Performance 2
Optional Engine Horsepower:
Approx. 200-215 hp (varies by specific tune)
Optional Engine Torque:
Approx. 225-235 lb-ft
Transmission
Standard
Transmission Type:
4-Speed Automatic Transaxle
Transmission Model:
42LE
Optional
Optional Transmission:
N/A (4-speed automatic was standard across all trims for 2003)
Features
Transmission Fluid Type:
ATF+4 (Automatic Transmission Fluid, Type 9602)
Transmission Fluid Capacity:
Approximately 7.5 US quarts (7.1 liters) for dry fill
Dimensions
Exterior
Length:
203.7 inches (5174 mm)
Width:
75.4 inches (1915 mm)
Height:
56.9 inches (1445 mm)
Wheelbase:
113.0 inches (2870 mm)
Front Track:
62.1 inches (1577 mm)
Rear Track:
61.5 inches (1562 mm)
Interior
Front Headroom:
39.8 inches (1011 mm)
Front Legroom:
42.5 inches (1080 mm)
Rear Headroom:
38.4 inches (975 mm)
Rear Legroom:
41.4 inches (1052 mm)
Cargo
Trunk Capacity:
17.8 cubic feet (504 liters)
Weights
Curb Weight:
Approximately 3600-3800 lbs (1633-1724 kg)
Gross Vehicle Weight Rating:
Varies by trim and options, consult specific vehicle for exact GVWR.
Safety Features
Ratings
NHTSA Front Impact Driver:
Good (for applicable model years)
NHTSA Front Impact Passenger:
Good (for applicable model years)
NHTSA Side Impact Front Driver:
Acceptable (for applicable model years, depending on side airbags)
NHTSA Side Impact Front Passenger:
Acceptable (for applicable model years, depending on side airbags)
NHTSA Side Impact Rear Passenger:
Acceptable (for applicable model years, depending on side airbags)
IIHS Front Offset Crash Rating:
Good (for applicable model years)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Optional or standard on some trims (TCS)
Passive Features
Airbags Front:
Standard driver and front passenger airbags.
Airbags Side:
Optional front side-impact airbags.
Seat Belts:
Three-point seat belts for all occupants, pretensioners for front seats.
Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with CD player and optional Infinity premium audio system available. Cassette player also common.
Navigation:
Optional factory navigation system was available on higher trims.
Driver Assistance
Cruise Control:
Standard cruise control.
Parking Sensors:
Optional rear parking assist sensors.
Connectivity
Telematics:
Optional Uconnect (early generation) or similar telematics system for emergency assistance.
Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first (using synthetic oil).
Air Filter Replacement:
Every 30,000 miles (48,000 km) or as needed based on inspection.
Cabin Air Filter:
Every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement:
Typically every 100,000 miles (160,000 km) for platinum or iridium plugs.
Transmission Fluid Change:
Every 60,000 miles (96,000 km) or every 4 years for typical driving.
Fluid Specifications
Engine Oil Spec:
SAE 5W-30 (Synthetic recommended for optimal performance and longevity), API Service SJ or higher.
Coolant Spec:
Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, meeting Chrysler specification MS-9769 (typically a 50/50 mix with distilled water).
Brake Fluid Spec:
DOT 3 or DOT 4.
Known Issues
Intake Manifold Gaskets:
Premature failure of plastic intake manifold gaskets can lead to coolant leaks and engine overheating. The manual details replacement procedures.
Transmission Shifting Issues:
Some instances of harsh shifting or delayed engagement may occur, often related to valve body issues or low fluid levels. The manual provides diagnostic steps.
Power Window Motors:
Window regulator and motor failures can occur. The manual covers diagnosis and replacement.
ABS Sensor Failures:
Wheel speed sensors for the ABS system can fail, triggering ABS warning lights. The manual includes diagnostic procedures.
Vehicle History
Brand Heritage
Chrysler History:
Chrysler Corporation, a prominent American automaker, has a long history of producing a wide range of vehicles, from compact cars to large luxury sedans and minivans.
Model Evolution
Concorde Generations:
First Generation (1993-1997), Second Generation (1998-2004). The 2003 model is part of the second generation.
Second Gen Updates:
The second generation introduced updated styling, improved interior, enhanced safety features, and refined powertrains.
Concorde (and its platform mates like LHS and Intrepid) were frequent recipients of Car and Driver's '10Best' lists in earlier generations, highlighting their strong value and performance for the price.
Jd Power Initial Quality:
JD Power and Associates ratings for the Concorde varied by year and specific metrics, but the LH platform generally aimed for competitive initial quality in its segment.
Certifications
Safety Certifications:
The vehicle meets all applicable US Federal Motor Vehicle Safety Standards (FMVSS) for the model year.
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