2003 Mitsubishi Lancer Evo8/Mitsubishi Lancer Evolution VIII Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution VIII (Evo VIII) Model Code: CT9A Series (Specific chassis codes may vary by region/spec) Year: 2003 Codes Engine Codes: 4G63 (2.0L DOHC MIVEC Turbocharged) 👋 Introduction Market Position Positioning: Essential diagnostic, maintenance, and repair resource for owners and independent technicians of the high-performance Mitsubishi Lancer Evolution VIII. Competitive Analysis Value Proposition: Provides the same in-depth technical information as professional dealership service manuals at a fraction of the cost, enabling DIY repairs and informed maintenance. Key Features Features: Comprehensive coverage, detailed illustrations, step-by-step procedures, diagnostic charts, factory specifications, and instant download convenience. 📋 Manual Details Coverage Areas Primary Coverage: Complete repair and service for 2003 Mitsubishi Lancer Evolution VIII. Additional Coverage: All models and all engines within the specified year. Page Count Total Pages: Over 2000 Manual Type Type: Service Repair Manual / Workshop Manual Language Language: English Format Format: PDF Downloadability: Instant Download Compatibility: All Versions of Windows & Mac Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine: Engine Overhaul and Rebuilding, Engine Performance, Firing Orders, Serpentine Belt Routings with Diagrams, Timing Belt Service Procedures, Timing Belt Replacement. Brakes: Brakes, Brake Servicing Procedures. Chassis: Front End and Alignment Procedures and Specifications, Suspension, U-Joint and CV-Joint Service Procedures. Electrical: Wiring Diagrams, Complete Wiring Diagrams. Body And Accessories: Sunroof. HVAC: Air Conditioning Service and Capacities. Transmission: Transmission Removal and Installation, Transmission In-Car Servicing. Diagnostics: Trouble Codes, Computer Diagnostic Trouble Tree Charts, Computer Diagnostic Codes, Troubleshooting and Diagnostics. Powertrain Control: Engine Control Unit (ECU) operation and related sensors, including MIVEC system control. Procedures Included Maintenance: Factory Maintenance Schedules and Charts, Driving Concerns, Routine Maintenance Procedures. Repair: Engine Overhaul and Rebuilding, Transmission Service, Brake Servicing, Suspension Repair, Electrical Component Repair, Body Panel Repair (implied). Diagnostics: Troubleshooting of electrical and mechanical systems, interpretation of diagnostic trouble codes (DTCs). Specialized: Alignment procedures, timing belt replacement, CV-joint service. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilding. Equivalent to dealership-level service information. Torque Specifications: Complete torque specifications for all major components and fasteners are included, crucial for accurate assembly. Diagnostic Trees: Detailed diagnostic trouble tree charts and procedures to systematically identify and resolve issues based on symptoms and fault codes. Illustrations Count: Hundreds of Illustrations Type: Detailed parts diagrams, exploded views, schematics, and procedural illustrations. Diagrams Type: Wiring Diagrams, Vacuum Diagrams, Serpentine Belt Routings. 📊 Manual Specifications File Format Format: PDF Features: Searchable text, zoomable images, printable pages. Searchability: Searchable text content within the PDF for quick information retrieval. Print Quality Quality: High-resolution, suitable for printing specific pages for garage use without degradation. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 4G63 (Evo VIII variant) Displacement: 2.0 Liters (1997 cc) Configuration: Inline 4-cylinder, DOHC, 16 Valves Aspiration: Turbocharged and Intercooled Valvetrain: MIVEC (Mitsubishi Innovative Valve timing Electronic Control) system Performance Horsepower: Approx. 271 hp @ 6500 rpm (US Spec) Torque: Approx. 273 lb-ft @ 3500 rpm (US Spec) Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91+ Octane) Internal Components Block Material: Cast Iron Head Material: Aluminum Alloy 🔧 Transmission Standard Type: 6-Speed Manual Transmission (Getrag Type) Optional Type: N/A for Evo VIII Features Drive System: All-Wheel Drive (AWD) with Active Center Differential (ACD) and Driver Controlled Center Differential (DCCD). Fluid Specifications Manual Transmission Fluid: Refer to manual for specific Mitsubishi Diamond ATF SP III or equivalent, or specific manual transmission fluid specification. 📐 Dimensions Exterior Length: Approx. 4,490 mm (176.8 in) Width: Approx. 1,770 mm (69.7 in) Height: Approx. 1,415 mm (55.7 in) Wheelbase: Approx. 2,625 mm (103.3 in) Weights Curb Weight: Approx. 1,400-1,450 kg (3,086-3,197 lbs), varies by specification. 🛡️ Safety Features Ratings NHTSA Front Crash: Refer to specific region and testing body for 2003 ratings. Typically considered a well-built performance vehicle. Active Features Active Features: Anti-lock Braking System (ABS), Active Center Differential (ACD), Electronic Brakeforce Distribution (EBD), All-Wheel Drive (AWD). Passive Features Passive Features: Front Airbags, Optional Side Airbags (depending on market/trim), Reinforced Safety Cell. 💡 Technology Features Infotainment Infotainment System: Basic audio systems (CD player, radio) common for the era. Navigation systems were optional in some markets. Driver Assistance Driver Assistance: Limited by modern standards. Focus is on mechanical and performance-oriented driver aids like ACD/DCCD. Connectivity Connectivity Options: Minimal by today's standards. May include auxiliary input for audio devices. 🔧 Maintenance Service Intervals Oil Change: Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions. Refer to manual for exact intervals. Timing Belt: Crucial component, typically recommended for replacement between 60,000-100,000 miles or 5-7 years. The manual will provide precise intervals and procedures. Fluid Specifications Engine Oil: Refer to manual for viscosity grade (e.g., 5W-30, 10W-40) and API service classification. High-performance engines often benefit from synthetic oils. Coolant:...
CT9A Series (Specific chassis codes may vary by region/spec)
Year:
2003
Codes
Engine Codes:
4G63 (2.0L DOHC MIVEC Turbocharged)
👋 Introduction
Market Position
Positioning:
Essential diagnostic, maintenance, and repair resource for owners and independent technicians of the high-performance Mitsubishi Lancer Evolution VIII.
Competitive Analysis
Value Proposition:
Provides the same in-depth technical information as professional dealership service manuals at a fraction of the cost, enabling DIY repairs and informed maintenance.
Complete repair and service for 2003 Mitsubishi Lancer Evolution VIII.
Additional Coverage:
All models and all engines within the specified year.
Page Count
Total Pages:
Over 2000
Manual Type
Type:
Service Repair Manual / Workshop Manual
Language
Language:
English
Format
Format:
PDF
Downloadability:
Instant Download
Compatibility:
All Versions of Windows & Mac
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine:
Engine Overhaul and Rebuilding, Engine Performance, Firing Orders, Serpentine Belt Routings with Diagrams, Timing Belt Service Procedures, Timing Belt Replacement.
Brakes:
Brakes, Brake Servicing Procedures.
Chassis:
Front End and Alignment Procedures and Specifications, Suspension, U-Joint and CV-Joint Service Procedures.
Electrical:
Wiring Diagrams, Complete Wiring Diagrams.
Body And Accessories:
Sunroof.
HVAC:
Air Conditioning Service and Capacities.
Transmission:
Transmission Removal and Installation, Transmission In-Car Servicing.
Diagnostics:
Trouble Codes, Computer Diagnostic Trouble Tree Charts, Computer Diagnostic Codes, Troubleshooting and Diagnostics.
Powertrain Control:
Engine Control Unit (ECU) operation and related sensors, including MIVEC system control.
Procedures Included
Maintenance:
Factory Maintenance Schedules and Charts, Driving Concerns, Routine Maintenance Procedures.
Repair:
Engine Overhaul and Rebuilding, Transmission Service, Brake Servicing, Suspension Repair, Electrical Component Repair, Body Panel Repair (implied).
Diagnostics:
Troubleshooting of electrical and mechanical systems, interpretation of diagnostic trouble codes (DTCs).
Specialized:
Alignment procedures, timing belt replacement, CV-joint service.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilding. Equivalent to dealership-level service information.
Torque Specifications:
Complete torque specifications for all major components and fasteners are included, crucial for accurate assembly.
Diagnostic Trees:
Detailed diagnostic trouble tree charts and procedures to systematically identify and resolve issues based on symptoms and fault codes.
Illustrations
Count:
Hundreds of Illustrations
Type:
Detailed parts diagrams, exploded views, schematics, and procedural illustrations.
Diagrams
Type:
Wiring Diagrams, Vacuum Diagrams, Serpentine Belt Routings.
Searchable text content within the PDF for quick information retrieval.
Print Quality
Quality:
High-resolution, suitable for printing specific pages for garage use without degradation.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4G63 (Evo VIII variant)
Displacement:
2.0 Liters (1997 cc)
Configuration:
Inline 4-cylinder, DOHC, 16 Valves
Aspiration:
Turbocharged and Intercooled
Valvetrain:
MIVEC (Mitsubishi Innovative Valve timing Electronic Control) system
Performance
Horsepower:
Approx. 271 hp @ 6500 rpm (US Spec)
Torque:
Approx. 273 lb-ft @ 3500 rpm (US Spec)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91+ Octane)
Internal Components
Block Material:
Cast Iron
Head Material:
Aluminum Alloy
🔧 Transmission
Standard
Type:
6-Speed Manual Transmission (Getrag Type)
Optional
Type:
N/A for Evo VIII
Features
Drive System:
All-Wheel Drive (AWD) with Active Center Differential (ACD) and Driver Controlled Center Differential (DCCD).
Fluid Specifications
Manual Transmission Fluid:
Refer to manual for specific Mitsubishi Diamond ATF SP III or equivalent, or specific manual transmission fluid specification.
📐 Dimensions
Exterior
Length:
Approx. 4,490 mm (176.8 in)
Width:
Approx. 1,770 mm (69.7 in)
Height:
Approx. 1,415 mm (55.7 in)
Wheelbase:
Approx. 2,625 mm (103.3 in)
Weights
Curb Weight:
Approx. 1,400-1,450 kg (3,086-3,197 lbs), varies by specification.
🛡️ Safety Features
Ratings
NHTSA Front Crash:
Refer to specific region and testing body for 2003 ratings. Typically considered a well-built performance vehicle.
Active Features
Active Features:
Anti-lock Braking System (ABS), Active Center Differential (ACD), Electronic Brakeforce Distribution (EBD), All-Wheel Drive (AWD).
Passive Features
Passive Features:
Front Airbags, Optional Side Airbags (depending on market/trim), Reinforced Safety Cell.
💡 Technology Features
Infotainment
Infotainment System:
Basic audio systems (CD player, radio) common for the era. Navigation systems were optional in some markets.
Driver Assistance
Driver Assistance:
Limited by modern standards. Focus is on mechanical and performance-oriented driver aids like ACD/DCCD.
Connectivity
Connectivity Options:
Minimal by today's standards. May include auxiliary input for audio devices.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 miles or 6-12 months, depending on driving conditions. Refer to manual for exact intervals.
Timing Belt:
Crucial component, typically recommended for replacement between 60,000-100,000 miles or 5-7 years. The manual will provide precise intervals and procedures.
Fluid Specifications
Engine Oil:
Refer to manual for viscosity grade (e.g., 5W-30, 10W-40) and API service classification. High-performance engines often benefit from synthetic oils.
Coolant:
Mitsubishi Super Long Life Coolant (MS-97641) or equivalent (ethylene glycol-based, pink color) with appropriate distilled water mix.
Brake Fluid:
DOT 3 or DOT 4 brake fluid. Refer to manual for specific recommendation and flush interval.
Known Issues
Common Concerns:
Turbocharger reliability (dependent on maintenance), clutch wear (due to performance driving), potential for head gasket issues if overheated or poorly maintained, transfer case and differential maintenance.
📚 Vehicle History
Brand Heritage
Heritage:
Mitsubishi's strong rally heritage, epitomized by the Lancer Evolution series, which originated from homologation requirements for the World Rally Championship (WRC).
Model Evolution
Evolution Series:
The Evo VIII continued the lineage of the highly acclaimed Lancer Evolution, building upon the innovations and performance of its predecessors (Evo I-VII).
Production
Production Years:
Evo VIII produced from 2003-2005. The 2003 model year represents the initial release of the Evo VIII generation.
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Performance Awards:
The Lancer Evolution series consistently received accolades for its performance, handling, and rally-bred capabilities from automotive journalists and enthusiasts globally.
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