🏷️ Basic Information Identification Make: Aprilia Model: RSV-R Model Nickname: RSVR Codes Model Code Range: APRC001-APRC009 (Illustrative, actual chassis codes may vary by specific sub-model/market) 👋 Introduction Market Position Segment: High-performance Italian Superbike Target Audience: Enthusiast owners, independent workshops specializing in European motorcycles, track day participants. Competitive Analysis Competitors: Ducati 999/1098, Honda CBR1000RR, Yamaha R1, Suzuki GSX-R1000, Kawasaki ZX-10R. Key Features Engine Architecture: V-twin, four-stroke, liquid-cooled, DOHC, 4 valves per cylinder. Chassis Design: Aluminum twin-spar frame, single-sided swingarm. Suspension Components: Typically equipped with high-quality, fully adjustable Öhlins front forks and rear shock absorber (some variants may have Sachs). 📋 Manual Details Coverage Areas Covered Years: 2004, 2005, 2006, 2007, 2008, 2009 Page Count Page Count: Comprehensive (Exact page count often proprietary and varies by edition, but typically over 800 pages for full factory service manuals) Manual Type Manual Type: Official Factory Service and Repair Manual Language Language: English (Primary Language, may include translations for some regions) Format Format: Digital (PDF) - Searchable and Printable 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, valve clearance, timing, fuel injection, ignition system, lubrication, cooling system, engine assembly/disassembly. Transmission: Clutch operation, gearbox overhaul, gear selection, maintenance, lubrication, troubleshooting. Chassis And Frame: Frame inspection, steering head bearing, swingarm, suspension linkages, maintenance and adjustments. Suspension: Front fork (Öhlins/Sachs depending on sub-model) disassembly, servicing, adjustments; rear shock absorber servicing and adjustments, linkage kinematics. Brakes: Brake system diagnostics, front and rear brake caliper servicing, master cylinder overhaul, hydraulic lines, bleeding procedures, ABS system (if equipped). Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), starter motor, lighting, instrumentation, ECU diagnostics, sensor testing, fault finding. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, throttle body cleaning and synchronization, ECU fuel mapping. Exhaust System: Exhaust manifold, catalytic converter (if applicable), muffler replacement, lambda sensor servicing. Bodywork And Fairings: Fairing removal and installation, seat, fuel tank cover, aerodynamic components, minor bodywork repairs. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, chain adjustment, brake pad replacement, coolant flush, spark plug replacement. Troubleshooting: Diagnostic flowcharts for common starting issues, engine performance problems, electrical faults, braking anomalies. Repair: Detailed step-by-step instructions for component removal, installation, and repair, including engine rebuilds, gearbox overhauls, and suspension servicing. Diagnostics: ECU fault code reading, sensor testing procedures, electrical system tracing using wiring diagrams. Technical Depth Depth: Full factory-level technical depth, suitable for professional mechanics and experienced DIY enthusiasts. Covers basic maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Text-searchable, allowing users to quickly find specific topics or keywords. Print Quality Printability: High-resolution, designed for clear printing of all diagrams, schematics, and text. Binding Type Binding Type: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Aprilia V60 Magnesium or V90 (depending on exact sub-model and market, commonly a V90 RSV Factory variant for this era) Displacement: 1000cc (typically 997.6 cc) Bore X Stroke: 97 mm x 67.5 mm Compression Ratio: 12.3:1 (approximate) Valve Train: DOHC, 4 valves per cylinder Performance Horsepower: 135-145 HP (at rear wheel, depending on variant and exhaust system) Torque: 100-105 Nm (at crankshaft, depending on variant) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection. Throttle Bodies: Dual 54mm throttle bodies Fuel Type: Unleaded gasoline, RON 95 or higher recommended. Ignition System Ignition Type: Electronic ignition with variable ignition timing. 🔧 Transmission Standard Type: 6-speed sequential manual gearbox. Optional Optional Features: N/A (Standard transmission for the RSVR model) Features Clutch Type: Hydraulically operated, multi-plate wet clutch. Gear Ratios: Specific ratios available in the manual, typically around: 1st: 2.46, 2nd: 1.73, 3rd: 1.33, 4th: 1.11, 5th: 0.96, 6th: 0.85 Final Drive: Chain drive, with standard gearing around 16/41T. Fluid Specifications Transmission Oil Type: SAE 75W/90, API GL-4 or GL-5 specification synthetic gear oil. Fluid Capacities Transmission Oil Capacity: Approx. 1.1 liters (refer to manual for exact capacity and level check procedure). 📐 Dimensions Exterior Length: Approx. 2065 mm Width: Approx. 720 mm (at handlebars) Height: Approx. 1100 mm (at seat) Wheelbase: Approx. 1420 mm Weights Dry Weight: Approx. 185 kg Wet Weight: Approx. 200 kg (with fluids) Maximum Load: Refer to manual for specific rider and luggage load limits. Tire Sizes Front Tire: 120/70 ZR17 Rear Tire: 190/50 ZR17 Wheel Specifications Front Wheel: 3.50 x 17 inch (Aluminum alloy) Rear Wheel: 6.00 x 17 inch (Aluminum alloy, single-sided swingarm) 🛡️ Safety Features Ratings Safety Certifications: EU Type Approval compliant, relevant safety standards for motorcycle operation. Active Features Braking System: Dual 320mm front discs with radial-mount Brembo calipers (4-piston); 220mm rear disc with Brembo caliper (2-piston). ABS Availability: ABS was optional on some models/markets during this period. Manual will detail ABS system if equipped. Passive Features Frame Construction: High-strength aluminum alloy twin-spar frame designed for rigidity and feedback. Lighting:...
Frame inspection, steering head bearing, swingarm, suspension linkages, maintenance and adjustments.
Suspension:
Front fork (Öhlins/Sachs depending on sub-model) disassembly, servicing, adjustments; rear shock absorber servicing and adjustments, linkage kinematics.
Brakes:
Brake system diagnostics, front and rear brake caliper servicing, master cylinder overhaul, hydraulic lines, bleeding procedures, ABS system (if equipped).
Diagnostic flowcharts for common starting issues, engine performance problems, electrical faults, braking anomalies.
Repair:
Detailed step-by-step instructions for component removal, installation, and repair, including engine rebuilds, gearbox overhauls, and suspension servicing.
Diagnostics:
ECU fault code reading, sensor testing procedures, electrical system tracing using wiring diagrams.
Technical Depth
Depth:
Full factory-level technical depth, suitable for professional mechanics and experienced DIY enthusiasts. Covers basic maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Text-searchable, allowing users to quickly find specific topics or keywords.
Print Quality
Printability:
High-resolution, designed for clear printing of all diagrams, schematics, and text.
Binding Type
Binding Type:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Aprilia V60 Magnesium or V90 (depending on exact sub-model and market, commonly a V90 RSV Factory variant for this era)
Displacement:
1000cc (typically 997.6 cc)
Bore X Stroke:
97 mm x 67.5 mm
Compression Ratio:
12.3:1 (approximate)
Valve Train:
DOHC, 4 valves per cylinder
Performance
Horsepower:
135-145 HP (at rear wheel, depending on variant and exhaust system)
Torque:
100-105 Nm (at crankshaft, depending on variant)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with multi-point injection.
Throttle Bodies:
Dual 54mm throttle bodies
Fuel Type:
Unleaded gasoline, RON 95 or higher recommended.
Ignition System
Ignition Type:
Electronic ignition with variable ignition timing.
🔧 Transmission
Standard
Type:
6-speed sequential manual gearbox.
Optional
Optional Features:
N/A (Standard transmission for the RSVR model)
Features
Clutch Type:
Hydraulically operated, multi-plate wet clutch.
Gear Ratios:
Specific ratios available in the manual, typically around: 1st: 2.46, 2nd: 1.73, 3rd: 1.33, 4th: 1.11, 5th: 0.96, 6th: 0.85
Final Drive:
Chain drive, with standard gearing around 16/41T.
Fluid Specifications
Transmission Oil Type:
SAE 75W/90, API GL-4 or GL-5 specification synthetic gear oil.
Fluid Capacities
Transmission Oil Capacity:
Approx. 1.1 liters (refer to manual for exact capacity and level check procedure).
📐 Dimensions
Exterior
Length:
Approx. 2065 mm
Width:
Approx. 720 mm (at handlebars)
Height:
Approx. 1100 mm (at seat)
Wheelbase:
Approx. 1420 mm
Weights
Dry Weight:
Approx. 185 kg
Wet Weight:
Approx. 200 kg (with fluids)
Maximum Load:
Refer to manual for specific rider and luggage load limits.
Tire Sizes
Front Tire:
120/70 ZR17
Rear Tire:
190/50 ZR17
Wheel Specifications
Front Wheel:
3.50 x 17 inch (Aluminum alloy)
Rear Wheel:
6.00 x 17 inch (Aluminum alloy, single-sided swingarm)
🛡️ Safety Features
Ratings
Safety Certifications:
EU Type Approval compliant, relevant safety standards for motorcycle operation.
Active Features
Braking System:
Dual 320mm front discs with radial-mount Brembo calipers (4-piston); 220mm rear disc with Brembo caliper (2-piston).
ABS Availability:
ABS was optional on some models/markets during this period. Manual will detail ABS system if equipped.
Passive Features
Frame Construction:
High-strength aluminum alloy twin-spar frame designed for rigidity and feedback.
Lighting:
Halogen headlights, LED taillight.
💡 Technology Features
Infotainment
Instrumentation:
Digital LCD display providing speed, RPM, gear indicator, fuel level, odometer, trip meters, clock, lap timer, and diagnostic warning lights.
Driver Assistance
Engine Management:
Aprilia Performance Ride Control (APRC) features were introduced in later versions of this platform, but this era might focus on advanced ECU mapping and sensor integration for ignition and fuel delivery.
Connectivity
Diagnostic Port:
On-board diagnostic (OBD) port for ECU fault code retrieval and data logging.
🔧 Maintenance
Service Intervals
First Service:
1,000 km (Oil and filter change, chain adjustment, general check).
Subsequent Oil Change:
Every 5,000-7,500 km or annually.
Valve Clearance Check:
Every 10,000-15,000 km (critical for V-twin performance).
Spark Plug Replacement:
Every 10,000-15,000 km.
Fluid Specifications
Engine Oil Type:
Fully synthetic SAE 10W-40 motorcycle engine oil, meeting API SG/SH/SJ/SL or JASO MA/MA2 specifications.
Engine Oil Capacity:
Approx. 3.4 liters (without filter change), 3.8 liters (with filter change). Refer to manual for precise level check.
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives. Mix 50/50 with distilled water.
Brake Fluid Type:
DOT 4 high-performance synthetic brake fluid.
Fluid Capacities
Coolant Capacity:
Approx. 2.2 liters (including expansion tank).
Known Issues
Common Wear Items:
Clutch plates, cam chain tensioner (early models may have manual adjustment or less robust auto tensioner), fuel pump, regulator/rectifier, wheel bearings.
Electrical Gremlins:
Can occasionally suffer from wiring harness issues or connector corrosion if not properly maintained.
Performance Tuning:
Proper fuel mapping and exhaust tuning are crucial for optimal performance and engine longevity.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Brand Focus:
Performance motorcycles, racing heritage, sporting tradition.
Model Evolution
Previous Generation:
RSV Mille (prior to 2004), representing a significant update in chassis, electronics, and engine tuning for the RSV-R.
Subsequent Generation:
RSV4 (introduced in 2009/2010), marking a major shift to a V4 engine configuration.
Production
Production Period:
2004-2009
Manufacturing Plant:
Aprilia facilities in Italy.
🏆 Awards & Recognition
Recognitions
Motorcycle Press:
The Aprilia RSV-R and its factory variants often received high praise from motorcycle journalists for their handling, braking, and potent V-twin engines, frequently placing well in comparison tests against rivals.
Racing Success:
Aprilia has a strong racing heritage, and the RSV platform has been a dominant force in various superbike championships, contributing to its performance reputation.
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