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Mitsubushi ENDEAVOR Digital Workshop Repair Manual 2004-2009

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🏷️ Basic Information Identification Make: Mitsubishi Model: Endeavor Product Name: Mitsubishi Endeavor Digital Workshop Repair Manual 2004-2009 Codes Chassis Code: P2X 👋 Introduction Market Position Positioning: Mid-size crossover SUV positioned as a practical and comfortable family vehicle, competing in a segment with strong offerings from Japanese and American manufacturers. Competitive Analysis Competitors: Key competitors during its production run included vehicles like the Toyota Highlander, Honda Pilot, Ford Explorer, Chevrolet TrailBlazer, and Nissan Murano. Key Features Unique Selling Points: The Endeavor offered a spacious interior, a choice of V6 engines, and a comfortable ride, making it a viable option for families. Its available AWD system enhanced its versatility. 📋 Manual Details Coverage Areas Years Covered: 2004, 2005, 2006, 2007, 2008, 2009 Page Count Estimated Pages: Thousands (Digital format implies comprehensive content, exact count not specified but indicative of a full workshop manual) Manual Type Type: Digital Workshop Repair Manual Language Language: English Format Format: Digital (likely PDF or similar, viewable and printable) 📖 Manual Coverage Systems Covered Engine: Engine mechanical, cooling system, lubrication system, fuel system, ignition system, engine control systems (ECU/PCM), exhaust system, emission control systems. Transmission: Automatic transmission (AT) operation, diagnosis, repair, torque converter, valve body, internal components, transmission control module (TCM). Drivetrain: Front-wheel drive (FWD), All-wheel drive (AWD) system (if applicable), transfer case (if applicable), driveshafts, CV joints, differential. Suspension: Front and rear suspension components, shock absorbers, struts, springs, control arms, ball joints, bushings, wheel alignment specifications. Steering: Power steering system, steering column, steering gear/rack, tie rods, diagnosis and repair. Brakes: Front and rear brakes (disc/drum), brake calipers, brake pads, brake rotors, master cylinder, brake lines, ABS system, parking brake. Electrical: Battery, charging system (alternator), starting system, lighting system, instrumentation, power accessories, body control module (BCM), wiring diagrams, fuses, relays. HVAC: Heating, ventilation, and air conditioning (HVAC) system components, refrigerant, compressor, evaporator, condenser, climate control module. Body: Body panels, doors, windows, locks, mirrors, interior trim, exterior trim, bumpers, body repair procedures. Chassis: Frame construction, body mountings, corrosion protection. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tire rotation, brake inspections. Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based diagnostics, flowcharts, electrical circuit analysis, component testing. Repair: Component removal and installation, rebuild procedures, component adjustment, calibration. Diagnostics: On-board diagnostics (OBD-II), scan tool usage, sensor testing, actuator testing, module programming. Technical Specifications: Torque specifications for fasteners, clearances, fluid capacities, electrical data, diagnostic parameters. Wiring Diagrams: Detailed electrical wiring diagrams for all major systems are included. Diagnostic Tools: Information on using scan tools for reading DTCs and accessing live data. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to advanced diagnostics and complete rebuilds, suitable for professional technicians and skilled DIY enthusiasts. Rebuild Procedures: Includes detailed procedures for engine, transmission, and major component rebuilds. 📊 Manual Specifications File Format File Type: Digital (likely PDF, DOC, HTML, or similar; printable) Print Quality Quality: High Quality Photos, Illustrations And Diagrams Binding Type Binding: N/A (Digital format) Paper Type Paper: N/A (Digital format, printable) Computer Requirements Operating Systems: Microsoft Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7, and all Mac computers. ⚙️ Engine Specifications Primary Engine Engine Type: 6G7X V6 SOHC/DOHC Displacement: 3.8L (3798 cc) Performance Horsepower: Approx. 215-250 hp (depending on year and specific engine variant) Torque: Approx. 250-270 lb-ft (depending on year and specific engine variant) Fuel System Injection Type: Multi-port Fuel Injection (MPI) or Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Mitsubishi DiaQueen Super Long Life Coolant (or equivalent HOAT coolant with ethylene glycol base) Lubrication System Oil Type Specification: API Service SM or SN, SAE 5W-30 Oil Capacity: Approx. 4.5 quarts (4.3 liters) with filter change Engine Code Engine Identification: Various 6G7X series engines, most commonly the 6G75 3.8L MIVEC V6. 🔧 Transmission Standard Type: 4-speed Automatic Transmission (4WD 4 Speed AT) Optional Type: Not applicable for this model year range; only automatic was offered. Features Transmission Fluid Type: Mitsubishi DiaQueen ATF-SP III (or equivalent ATF compatible with SP III specification) Transmission Fluid Capacity: Approx. 3.5 quarts (3.3 liters) for torque converter drain/fill 📐 Dimensions Exterior Length: Approx. 190.7 inches (4844 mm) Width: Approx. 74.4 inches (1890 mm) Height: Approx. 67.9 inches (1725 mm) Wheelbase: Approx. 110.2 inches (2800 mm) Cargo Cargo Volume Behind 3Rd Row: N/A (typically 2-row seating) Cargo Volume Behind 2Nd Row: Approx. 37.5 cu ft (1062 L) Weights Curb Weight: Approx. 4,150 - 4,350 lbs (1882 - 1973 kg), depending on drivetrain and trim Gross Vehicle Weight Rating: Approx. 5,550 - 5,730 lbs (2517 - 2600 kg) 🛡️ Safety Features Ratings NHTSA Front Crash Test Rating: 5-Star (for driver and front passenger, in most configurations) IIHS Moderate Overlap Front Crash Test: Good (typically for models tested) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Available Traction Control System (TCS) Stability Control: Available...
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Mitsubushi ENDEAVOR Digital Workshop Repair Manual 2004-2009
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Endeavor
Product Name:
Mitsubishi Endeavor Digital Workshop Repair Manual 2004-2009
Codes
Chassis Code:
P2X
👋 Introduction
Market Position
Positioning:
Mid-size crossover SUV positioned as a practical and comfortable family vehicle, competing in a segment with strong offerings from Japanese and American manufacturers.
Competitive Analysis
Competitors:
Key competitors during its production run included vehicles like the Toyota Highlander, Honda Pilot, Ford Explorer, Chevrolet TrailBlazer, and Nissan Murano.
Key Features
Unique Selling Points:
The Endeavor offered a spacious interior, a choice of V6 engines, and a comfortable ride, making it a viable option for families. Its available AWD system enhanced its versatility.
📋 Manual Details
Coverage Areas
Years Covered:
2004, 2005, 2006, 2007, 2008, 2009
Page Count
Estimated Pages:
Thousands (Digital format implies comprehensive content, exact count not specified but indicative of a full workshop manual)
Manual Type
Type:
Digital Workshop Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF or similar, viewable and printable)
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, cooling system, lubrication system, fuel system, ignition system, engine control systems (ECU/PCM), exhaust system, emission control systems.
Transmission:
Automatic transmission (AT) operation, diagnosis, repair, torque converter, valve body, internal components, transmission control module (TCM).
Drivetrain:
Front-wheel drive (FWD), All-wheel drive (AWD) system (if applicable), transfer case (if applicable), driveshafts, CV joints, differential.
Suspension:
Front and rear suspension components, shock absorbers, struts, springs, control arms, ball joints, bushings, wheel alignment specifications.
Steering:
Power steering system, steering column, steering gear/rack, tie rods, diagnosis and repair.
Brakes:
Front and rear brakes (disc/drum), brake calipers, brake pads, brake rotors, master cylinder, brake lines, ABS system, parking brake.
Electrical:
Battery, charging system (alternator), starting system, lighting system, instrumentation, power accessories, body control module (BCM), wiring diagrams, fuses, relays.
HVAC:
Heating, ventilation, and air conditioning (HVAC) system components, refrigerant, compressor, evaporator, condenser, climate control module.
Body:
Body panels, doors, windows, locks, mirrors, interior trim, exterior trim, bumpers, body repair procedures.
Chassis:
Frame construction, body mountings, corrosion protection.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, tire rotation, brake inspections.
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based diagnostics, flowcharts, electrical circuit analysis, component testing.
Repair:
Component removal and installation, rebuild procedures, component adjustment, calibration.
Diagnostics:
On-board diagnostics (OBD-II), scan tool usage, sensor testing, actuator testing, module programming.
Technical Specifications:
Torque specifications for fasteners, clearances, fluid capacities, electrical data, diagnostic parameters.
Wiring Diagrams:
Detailed electrical wiring diagrams for all major systems are included.
Diagnostic Tools:
Information on using scan tools for reading DTCs and accessing live data.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to advanced diagnostics and complete rebuilds, suitable for professional technicians and skilled DIY enthusiasts.
Rebuild Procedures:
Includes detailed procedures for engine, transmission, and major component rebuilds.
📊 Manual Specifications
File Format
File Type:
Digital (likely PDF, DOC, HTML, or similar; printable)
Print Quality
Quality:
High Quality Photos, Illustrations And Diagrams
Binding Type
Binding:
N/A (Digital format)
Paper Type
Paper:
N/A (Digital format, printable)
Computer Requirements
Operating Systems:
Microsoft Windows 95, 98, 98SE, 2000, NT, ME, XP, Vista, Windows 7, and all Mac computers.
⚙️ Engine Specifications
Primary Engine
Engine Type:
6G7X V6 SOHC/DOHC
Displacement:
3.8L (3798 cc)
Performance
Horsepower:
Approx. 215-250 hp (depending on year and specific engine variant)
Torque:
Approx. 250-270 lb-ft (depending on year and specific engine variant)
Fuel System
Injection Type:
Multi-port Fuel Injection (MPI) or Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Mitsubishi DiaQueen Super Long Life Coolant (or equivalent HOAT coolant with ethylene glycol base)
Lubrication System
Oil Type Specification:
API Service SM or SN, SAE 5W-30
Oil Capacity:
Approx. 4.5 quarts (4.3 liters) with filter change
Engine Code
Engine Identification:
Various 6G7X series engines, most commonly the 6G75 3.8L MIVEC V6.
🔧 Transmission
Standard
Type:
4-speed Automatic Transmission (4WD 4 Speed AT)
Optional
Type:
Not applicable for this model year range; only automatic was offered.
Features
Transmission Fluid Type:
Mitsubishi DiaQueen ATF-SP III (or equivalent ATF compatible with SP III specification)
Transmission Fluid Capacity:
Approx. 3.5 quarts (3.3 liters) for torque converter drain/fill
📐 Dimensions
Exterior
Length:
Approx. 190.7 inches (4844 mm)
Width:
Approx. 74.4 inches (1890 mm)
Height:
Approx. 67.9 inches (1725 mm)
Wheelbase:
Approx. 110.2 inches (2800 mm)
Cargo
Cargo Volume Behind 3Rd Row:
N/A (typically 2-row seating)
Cargo Volume Behind 2Nd Row:
Approx. 37.5 cu ft (1062 L)
Weights
Curb Weight:
Approx. 4,150 - 4,350 lbs (1882 - 1973 kg), depending on drivetrain and trim
Gross Vehicle Weight Rating:
Approx. 5,550 - 5,730 lbs (2517 - 2600 kg)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test Rating:
5-Star (for driver and front passenger, in most configurations)
IIHS Moderate Overlap Front Crash Test:
Good (typically for models tested)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Available Traction Control System (TCS)
Stability Control:
Available Electronic Stability Control (ESC/Active Stability Control)
Passive Features
Airbags:
Front airbags, side-curtain airbags (optional or standard depending on trim).
Seatbelts:
3-point seatbelts with pretensioners and load limiters.
💡 Technology Features
Infotainment
Audio System:
Available AM/FM stereo with CD player, optional premium audio systems (e.g., Rockford Fosgate), and auxiliary input.
Navigation:
Optional factory-installed navigation system on higher trim levels.
Driver Assistance
Camera:
Rear backup camera was an available option on later models.
Connectivity
Connectivity Features:
Limited compared to modern vehicles; primarily focused on audio and optional infotainment. No standard Bluetooth or advanced smartphone integration on early models.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,750 miles (6,000 km) for severe driving conditions or 7,500 miles (12,000 km) for normal driving, using synthetic or synthetic blend oil.
Transmission Fluid Change:
Recommended every 30,000-60,000 miles (48,000-96,000 km), or as specified by severity of use.
Engine Coolant Change:
Initial change at 105,000 miles (168,000 km), then every 50,000 miles (80,000 km) thereafter with Mitsubishi DiaQueen Super Long Life Coolant.
Spark Plug Replacement:
Platinum-tipped spark plugs typically last 100,000 miles (160,000 km).
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4 (consult manual for specific recommendation)
Power Steering Fluid:
Mitsubishi Genuine Power Steering Fluid or ATF SP III equivalent
Known Issues
Common Problems:
Potential issues can include: front suspension component wear (bushings, ball joints), transmission shifting issues, ABS sensor failures, and occasional HVAC system malfunctions.
Engine Performance Notes:
The 3.8L V6 is generally robust, but proper maintenance is key to longevity. Timing belts (if applicable to specific engine variants) require strict adherence to replacement intervals.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi Motors, a Japanese manufacturer known for its diverse automotive products, including passenger cars, SUVs, and performance vehicles.
Model Evolution
First Generation:
The Mitsubishi Endeavor was introduced in 2003 for the 2004 model year as Mitsubishi's first mid-size SUV. It was designed primarily for the North American market.
Updates During Production:
Received minor updates including refreshed styling, improved interior materials, and feature shuffling across trim levels. Engine power also saw slight increases during its run.
Production
Production Location:
Normal, Illinois, USA (at the former Mitsubishi Motors North America plant)
Production Years:
2003-2011 (covering model years 2004-2009 as per the manual)
🏆 Awards & Recognition
Recognitions
Safety Awards:
Achieved good safety ratings from organizations like NHTSA and IIHS for crashworthiness in its class.
Consumer Reports:
Consumer Reports ratings varied, with some models showing average to below-average predicted reliability in certain areas.
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