Dodge Magnum 2004-2011 Workshop Body Repair Manual
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🏷️ Basic Information Identification Make: Dodge Model: Magnum Model Designation: LX Platform Body Style: 5-door Station Wagon / Sportwagon Generation Generation Code: Z Codes Chassis Code: LX 👋 Introduction Market Position Positioning: The Dodge Magnum was positioned as a niche performance-oriented wagon, appealing to buyers seeking a blend of utility and muscle car characteristics, built on the LX platform shared with the Dodge Charger and Chrysler 300. This manual caters to the specific body repair needs of this unique vehicle. Competitive Analysis Competitors: While direct wagon competitors were limited in its era, the Magnum occupied a space contested by performance SUVs and larger sedans, offering a distinct alternative with its rear-wheel-drive bias and V8 engine options. Its styling and performance set it apart from more mainstream station wagons. Key Features Manual Highlights: Detailed structural repair procedures, specific OEM repair techniques, component identification for body parts, alignment specifications, paint codes, and corrosion protection methods essential for restoring the Magnum's integrity and appearance. 📋 Manual Details Coverage Areas Coverage: Body Repair, Sheet Metal Replacement, Structural Repair, Body Panel Alignment, Paint & Refinish, Glass Replacement, Interior Trim Repair, Exterior Trim Repair, Safety System Components (related to body structure), Corrosion Protection. Page Count Pages: Approximately 800+ Manual Type Type: Workshop Body Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Body Systems: Structural Frame, Body Panels (Fenders, Doors, Hood, Trunk, Roof, Quarter Panels), Bumpers, Grilles, Exterior Lighting Bezels, Underbody Components, Chassis Components (as they relate to body mounting), Interior Trim Panels, Seating (attachment and removal), Dashboard, Console, Door Panels, Headliner, Carpet, Sound Deadening Materials. Procedures Included Repair Procedures: Panel Replacement (welding, riveting, bonding), Dent Removal, Panel Straightening, Frame Straightening Techniques, Welding Procedures (MIG, Spot), Rivet Gun Usage, Adhesive Application, Body Sealing, Panel Alignment Specifications, Door Hinge and Latch Adjustment, Glass Removal and Installation (windshield, side glass, rear glass), Weatherstripping Replacement, Bumper Cover Repair and Replacement, Paint Preparation, Primer Application, Top Coat Application, Clear Coat Application, Clear Coat Buffing and Polishing, Paintless Dent Repair (PDR) techniques where applicable, Upholstery Repair and Replacement, Trim Piece Removal and Installation, Anti-corrosion Treatment Application. Technical Depth Depth: Comprehensive, from basic panel alignment to structural repair and refinishing techniques. Suitable for professional body shop technicians and advanced DIY enthusiasts. 📊 Manual Specifications File Format Digital Format: PDF (searchable text, printable pages) Print Quality Image Resolution: High-resolution diagrams and photographs for clarity. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: 2.7L V6 (EER), 3.5L V6 (EGG), 5.7L HEMI V8 (EZD), 6.1L HEMI V8 (ESG) Performance Horsepower Torque: 2.7L V6: 190 hp / 190 lb-ft; 3.5L V6: 250 hp / 250 lb-ft; 5.7L HEMI V8: 340 hp / 390 lb-ft; 6.1L HEMI V8: 425 hp / 420 lb-ft Fuel System Injection Type: Electronic Fuel Injection (MPI) 🔧 Transmission Standard Standard Transmission: 4-speed automatic (42RLE) for 2.7L V6; 5-speed automatic (W5A580) for 3.5L V6, 5.7L HEMI V8, and 6.1L HEMI V8 Optional Optional Transmission: All-Wheel Drive (AWD) available on 3.5L V6 and 5.7L HEMI models. Features Transmission Features: Electronically controlled, with adaptive shift capabilities. HEMI models featured Chrysler's multi-displacement system (MDS). 📐 Dimensions Exterior Length: Approx. 192.6 inches Width: Approx. 74.1 inches Height: Approx. 58.4 inches Wheelbase: Approx. 116.0 inches Cargo Cargo Volume Seats Up: Approx. 29.6 cubic feet Cargo Volume Seats Down: Approx. 65.7 cubic feet Weights Curb Weight Min: Approx. 3,600 lbs (2.7L) Curb Weight Max: Approx. 4,100 lbs (SRT8) 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5 Stars NHTSA Front Impact Passenger: 5 Stars NHTSA Side Impact Front Passenger: 5 Stars NHTSA Side Impact Rear Passenger: 5 Stars IIHS Moderate Overlap Front: Good IIHS Side Impact: Good IIHS Rear Impact Head Restraints: Good Active Features Traction Control: Standard (All models) Electronic Stability Control: Standard (All models) Anti Lock Brakes: Standard (All models) Passive Features Airbags Front: Standard (Dual-stage front airbags) Airbags Side: Standard (Front seat-mounted side airbags) Airbags Curtain: Optional/Standard (Side curtain airbags for front and rear occupants, depending on trim and year) Seatbelts: Pretensioning seatbelts with load limiters 💡 Technology Features Infotainment Infotainment System: Uconnect infotainment system available (later models), featuring navigation, satellite radio, and Bluetooth connectivity. Basic AM/FM/CD player standard on lower trims. Driver Assistance Driver Assistance Features: ParkSense rear parking assist available. Traction control and stability control are standard. Connectivity Connectivity Options: Auxiliary input jack, optional Uconnect with Bluetooth hands-free calling. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 to 7,500 miles or 6 months, under normal driving conditions. Severe driving may require more frequent changes. Tire Rotation Interval: Every 6,000 to 7,500 miles. Transmission Fluid Interval: Inspect every 30,000 miles. Change fluid and filter at 60,000 to 100,000 miles depending on usage and fluid condition. Fluid Specifications Engine Oil Type: SAE 5W-20 (preferred for all engines,...
The Dodge Magnum was positioned as a niche performance-oriented wagon, appealing to buyers seeking a blend of utility and muscle car characteristics, built on the LX platform shared with the Dodge Charger and Chrysler 300. This manual caters to the specific body repair needs of this unique vehicle.
Competitive Analysis
Competitors:
While direct wagon competitors were limited in its era, the Magnum occupied a space contested by performance SUVs and larger sedans, offering a distinct alternative with its rear-wheel-drive bias and V8 engine options. Its styling and performance set it apart from more mainstream station wagons.
Key Features
Manual Highlights:
Detailed structural repair procedures, specific OEM repair techniques, component identification for body parts, alignment specifications, paint codes, and corrosion protection methods essential for restoring the Magnum's integrity and appearance.
📋 Manual Details
Coverage Areas
Coverage:
Body Repair, Sheet Metal Replacement, Structural Repair, Body Panel Alignment, Paint & Refinish, Glass Replacement, Interior Trim Repair, Exterior Trim Repair, Safety System Components (related to body structure), Corrosion Protection.
Page Count
Pages:
Approximately 800+
Manual Type
Type:
Workshop Body Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Body Systems:
Structural Frame, Body Panels (Fenders, Doors, Hood, Trunk, Roof, Quarter Panels), Bumpers, Grilles, Exterior Lighting Bezels, Underbody Components, Chassis Components (as they relate to body mounting), Interior Trim Panels, Seating (attachment and removal), Dashboard, Console, Door Panels, Headliner, Carpet, Sound Deadening Materials.
Procedures Included
Repair Procedures:
Panel Replacement (welding, riveting, bonding), Dent Removal, Panel Straightening, Frame Straightening Techniques, Welding Procedures (MIG, Spot), Rivet Gun Usage, Adhesive Application, Body Sealing, Panel Alignment Specifications, Door Hinge and Latch Adjustment, Glass Removal and Installation (windshield, side glass, rear glass), Weatherstripping Replacement, Bumper Cover Repair and Replacement, Paint Preparation, Primer Application, Top Coat Application, Clear Coat Application, Clear Coat Buffing and Polishing, Paintless Dent Repair (PDR) techniques where applicable, Upholstery Repair and Replacement, Trim Piece Removal and Installation, Anti-corrosion Treatment Application.
Technical Depth
Depth:
Comprehensive, from basic panel alignment to structural repair and refinishing techniques. Suitable for professional body shop technicians and advanced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
PDF (searchable text, printable pages)
Print Quality
Image Resolution:
High-resolution diagrams and photographs for clarity.
2.7L V6: 190 hp / 190 lb-ft; 3.5L V6: 250 hp / 250 lb-ft; 5.7L HEMI V8: 340 hp / 390 lb-ft; 6.1L HEMI V8: 425 hp / 420 lb-ft
Fuel System
Injection Type:
Electronic Fuel Injection (MPI)
🔧 Transmission
Standard
Standard Transmission:
4-speed automatic (42RLE) for 2.7L V6; 5-speed automatic (W5A580) for 3.5L V6, 5.7L HEMI V8, and 6.1L HEMI V8
Optional
Optional Transmission:
All-Wheel Drive (AWD) available on 3.5L V6 and 5.7L HEMI models.
Features
Transmission Features:
Electronically controlled, with adaptive shift capabilities. HEMI models featured Chrysler's multi-displacement system (MDS).
📐 Dimensions
Exterior
Length:
Approx. 192.6 inches
Width:
Approx. 74.1 inches
Height:
Approx. 58.4 inches
Wheelbase:
Approx. 116.0 inches
Cargo
Cargo Volume Seats Up:
Approx. 29.6 cubic feet
Cargo Volume Seats Down:
Approx. 65.7 cubic feet
Weights
Curb Weight Min:
Approx. 3,600 lbs (2.7L)
Curb Weight Max:
Approx. 4,100 lbs (SRT8)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
5 Stars
NHTSA Front Impact Passenger:
5 Stars
NHTSA Side Impact Front Passenger:
5 Stars
NHTSA Side Impact Rear Passenger:
5 Stars
IIHS Moderate Overlap Front:
Good
IIHS Side Impact:
Good
IIHS Rear Impact Head Restraints:
Good
Active Features
Traction Control:
Standard (All models)
Electronic Stability Control:
Standard (All models)
Anti Lock Brakes:
Standard (All models)
Passive Features
Airbags Front:
Standard (Dual-stage front airbags)
Airbags Side:
Standard (Front seat-mounted side airbags)
Airbags Curtain:
Optional/Standard (Side curtain airbags for front and rear occupants, depending on trim and year)
Seatbelts:
Pretensioning seatbelts with load limiters
💡 Technology Features
Infotainment
Infotainment System:
Uconnect infotainment system available (later models), featuring navigation, satellite radio, and Bluetooth connectivity. Basic AM/FM/CD player standard on lower trims.
Driver Assistance
Driver Assistance Features:
ParkSense rear parking assist available. Traction control and stability control are standard.
Connectivity
Connectivity Options:
Auxiliary input jack, optional Uconnect with Bluetooth hands-free calling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 to 7,500 miles or 6 months, under normal driving conditions. Severe driving may require more frequent changes.
Tire Rotation Interval:
Every 6,000 to 7,500 miles.
Transmission Fluid Interval:
Inspect every 30,000 miles. Change fluid and filter at 60,000 to 100,000 miles depending on usage and fluid condition.
Fluid Specifications
Engine Oil Type:
SAE 5W-20 (preferred for all engines, check owner's manual for specific viscosity grades based on temperature range)
HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar OAT (Orange)
Transmission Fluid Type:
ATF+4 (for 42RLE and W5A580 transmissions)
Brake Fluid Type:
DOT 3
Known Issues
Common Problems:
Early models may experience HVAC blend door actuator failures. Some HEMI engines might develop exhaust manifold leaks. Potential for water pump leaks. Some owners report issues with power steering pumps. Transmission issues can occur if fluid and filter are not regularly serviced.
Body Specific Issues:
Door hinges and latches can wear over time, leading to sagging doors. Weatherstripping can degrade, causing wind noise and water leaks. Paint adhesion issues on some plastic bumpers have been reported. Corrosion on underbody structural components in areas with road salt exposure.
📚 Vehicle History
Brand Heritage
Dodge Heritage:
Dodge has a long history of producing powerful and distinctive vehicles, often with a focus on performance and bold styling. The Magnum nameplate itself has been used by Dodge for various models throughout its history, emphasizing a sportier or more performance-oriented offering.
Model Evolution
Magnum Evolution:
The Dodge Magnum (2004-2008) was a reintroduction of the nameplate, based on the Chrysler LX platform, sharing its underpinnings with the Chrysler 300 and Dodge Charger. It was designed to fill a niche for a rear-wheel-drive, performance-oriented station wagon, offering a distinctive alternative to traditional sedans and SUVs. The SRT8 variant offered significantly enhanced performance with the 6.1L HEMI engine.
Production
Production Years:
2004 (as a 2005 model year) - 2008
Manufacturing Location:
Brampton Assembly Plant, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Automotive Awards:
While the Magnum itself didn't receive widespread individual awards, it was part of the LX platform which contributed to the Dodge Charger and Chrysler 300 receiving various accolades for their design and performance during their production cycles. The SRT8 variant was recognized for its performance capabilities.
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