Aprilia Scarabeo 500 2004 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Scarabeo 500 Year: 2004 Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Segment: Premium Maxi-Scooter. Target Audience: Commuters seeking comfort and performance for urban and light touring use. Competitive Analysis Competitors: Piaggio X9, Suzuki Burgman 400, Yamaha Majesty 400. Key Features Vehicle Features: Powerful engine, comfortable ride, ample storage, sophisticated styling. Manual Value Purpose: To provide mechanics and owners with the necessary information for accurate servicing and repairs, ensuring optimal performance and longevity of the Scarabeo 500. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service, repair, and maintenance for the Aprilia Scarabeo 500 (2004). Page Count Estimated Pages: 200-300 (typical for this type of manual; exact count not provided in product info) Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: English (assumed for international market, but not explicitly stated) Format Format: Digital (likely PDF, based on industry standard for digital manuals) 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, tuning, diagnostics, lubrication, cooling, fuel delivery, ignition. Transmission Systems: Automatic transmission (CVT) operation, maintenance, disassembly, assembly, and troubleshooting. Electrical Systems: Wiring diagrams, lighting, ignition system, starting and charging systems, instrument panel, control units. Chassis Systems: Frame, suspension (front and rear), steering, braking system (front and rear disc brakes), wheels and tires. Fuel System: Fuel tank, fuel pump, fuel injectors, fuel filter, carburetor/fuel injection system diagnostics. Bodywork And Trim: Fairings, body panels, seat, storage compartments, instrumentation, lighting components, fairing removal and installation. Procedures Included Maintenance Procedures: Regular scheduled maintenance, oil changes, filter replacements, spark plug checks, belt tensioning, brake fluid changes, coolant checks. Repair Procedures: Complete engine overhaul, transmission rebuild, suspension component replacement, brake caliper servicing, electrical component repair, carburetor/injector cleaning and adjustment. Troubleshooting Guides: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable). Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. Suitable for professional mechanics and experienced DIY enthusiasts. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) - enabling searchability and ease of access. Print Quality Clarity: High-resolution diagrams and text for clear understanding of procedures and components. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke, liquid-cooled. Displacement: 460cc (approximate, actual may vary slightly based on specific market tuning). Bore X Stroke: 92 mm x 84 mm (typical for engines of this class). Compression Ratio: 10.5:1 (typical for this engine configuration). Valve Train: SOHC, 4 valves. Performance Horsepower: Approximately 34-36 HP (at 7000 rpm). Torque: Approximately 37-39 Nm (at 5500 rpm). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI). Fuel Type: Unleaded gasoline (minimum 91 RON). Lubrication Oil Type: SAE 10W-40 Synthetic Motorcycle Oil, API SG or higher, JASO MA certified. Oil Capacity: Approx. 1.7 liters (including filter change). Cooling Cooling System: Liquid-cooled. Coolant Type: Ethylene glycol-based antifreeze/coolant mixture (50% water, 50% coolant). Ignition Ignition System: Electronic ignition with digital advance. Spark Plug Type: NGK CR9EKB (or equivalent). 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT). Drive System: Belt drive to rear wheel. Features Clutch Type: Automatic centrifugal clutch. Final Drive Oil Type: SAE 75W-90 Synthetic Gear Oil. Final Drive Oil Capacity: Approx. 120 ml. 📐 Dimensions Exterior Length: Approx. 2230 mm. Width: Approx. 790 mm. Height: Approx. 1470 mm (to top of windshield). Wheelbase: Approx. 1550 mm. Weights Dry Weight: Approx. 190 kg. Curb Weight: Approx. 205 kg (with fluids). Maximum Load: Approx. 180 kg (rider + luggage). Cargo Underseat Storage: Ample capacity, capable of holding one full-face helmet. Rear Rack Provision: Standard provision for optional rear luggage rack. 🛡️ Safety Features Ratings Braking System: Dual hydraulic disc brakes front and rear. Active Features ABS: Optional ABS available on some models/markets. Passive Features Lighting: Halogen headlight, LED taillight and indicators. Chassis Design: Integrated frame for rigidity and stability. 💡 Technology Features Infotainment Dashboard: Digital and analog instrumentation including speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter, and indicator lights. Driver Assistance ABS Availability: Optional Anti-lock Braking System (ABS) enhances safety during braking. Connectivity Charging Port: 12V accessory socket for charging electronic devices. 🔧 Maintenance Service Intervals Engine Oil Change: Every 4,000-5,000 km or annually. Oil Filter Replacement: At every oil change. Air Filter Cleaning/Replacement: Every 6,000-8,000 km, or as needed based on operating conditions. Spark Plug Inspection/Replacement: Inspect every 8,000 km, replace as needed (typically every 12,000-16,000 km). Transmission Oil Change: Every 8,000-10,000 km. Coolant Replacement: Every 2 years or 24,000 km. Brake Fluid Change: Every 2 years or 24,000 km. Fluid Specifications Engine Oil Spec: SAE 10W-40 Synthetic Motorcycle Oil, API SG/SH/SJ/SL/SM, JASO MA/MA1/MA2. Final Drive Oil Spec: SAE 75W-90 Synthetic Gear Oil. Brake Fluid Spec: DOT 4. Coolant Spec: 50/50 mixture of ethylene glycol and distilled water. Known Issues Common Problems: Potential...
To provide mechanics and owners with the necessary information for accurate servicing and repairs, ensuring optimal performance and longevity of the Scarabeo 500.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service, repair, and maintenance for the Aprilia Scarabeo 500 (2004).
Page Count
Estimated Pages:
200-300 (typical for this type of manual; exact count not provided in product info)
Manual Type
Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English (assumed for international market, but not explicitly stated)
Format
Format:
Digital (likely PDF, based on industry standard for digital manuals)
Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable).
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. Suitable for professional mechanics and experienced DIY enthusiasts.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format) - enabling searchability and ease of access.
Print Quality
Clarity:
High-resolution diagrams and text for clear understanding of procedures and components.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, 4-stroke, liquid-cooled.
Displacement:
460cc (approximate, actual may vary slightly based on specific market tuning).
Bore X Stroke:
92 mm x 84 mm (typical for engines of this class).
Compression Ratio:
10.5:1 (typical for this engine configuration).
Valve Train:
SOHC, 4 valves.
Performance
Horsepower:
Approximately 34-36 HP (at 7000 rpm).
Torque:
Approximately 37-39 Nm (at 5500 rpm).
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
Fuel Type:
Unleaded gasoline (minimum 91 RON).
Lubrication
Oil Type:
SAE 10W-40 Synthetic Motorcycle Oil, API SG or higher, JASO MA certified.
Ample capacity, capable of holding one full-face helmet.
Rear Rack Provision:
Standard provision for optional rear luggage rack.
🛡️ Safety Features
Ratings
Braking System:
Dual hydraulic disc brakes front and rear.
Active Features
ABS:
Optional ABS available on some models/markets.
Passive Features
Lighting:
Halogen headlight, LED taillight and indicators.
Chassis Design:
Integrated frame for rigidity and stability.
💡 Technology Features
Infotainment
Dashboard:
Digital and analog instrumentation including speedometer, tachometer, fuel gauge, coolant temperature, odometer, trip meter, and indicator lights.
Driver Assistance
ABS Availability:
Optional Anti-lock Braking System (ABS) enhances safety during braking.
Connectivity
Charging Port:
12V accessory socket for charging electronic devices.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 4,000-5,000 km or annually.
Oil Filter Replacement:
At every oil change.
Air Filter Cleaning/Replacement:
Every 6,000-8,000 km, or as needed based on operating conditions.
Spark Plug Inspection/Replacement:
Inspect every 8,000 km, replace as needed (typically every 12,000-16,000 km).
Transmission Oil Change:
Every 8,000-10,000 km.
Coolant Replacement:
Every 2 years or 24,000 km.
Brake Fluid Change:
Every 2 years or 24,000 km.
Fluid Specifications
Engine Oil Spec:
SAE 10W-40 Synthetic Motorcycle Oil, API SG/SH/SJ/SL/SM, JASO MA/MA1/MA2.
Final Drive Oil Spec:
SAE 75W-90 Synthetic Gear Oil.
Brake Fluid Spec:
DOT 4.
Coolant Spec:
50/50 mixture of ethylene glycol and distilled water.
Known Issues
Common Problems:
Potential for stator failure (common in many Aprilias of this era), exhaust pipe rust, occasional electrical gremlins. CVT belt wear is normal and requires periodic replacement.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia S.p.A. is an Italian manufacturer founded in 1945, known for its performance motorcycles and scooters.
Model Evolution
Scarabeo Lineage:
The Scarabeo line has a long history, dating back to the 1990s, evolving into various engine sizes and configurations, with the 500cc representing a focus on power and touring capability in the maxi-scooter segment.
Production
Manufacturing Location:
Typically manufactured in Italy by Aprilia.
🏆 Awards & Recognition
Recognitions
Segment Performance:
Generally well-regarded in its segment for comfort and highway capability. Specific awards for the 2004 model may be limited but it was a strong contender against its Japanese and Italian rivals.
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