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2004 Citroen C4 2.0 i Service & Repair Manual
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Basic Information Identification Make: Citroën Model: C4 Year: 2004 Engine: 2.0 i Codes Engine Code Likely: EW10A (though other 2.0L EW variants were also used, this is common for the...
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| Basic Information | |
| Identification | |
| Make: | Citroën |
| Model: | C4 |
| Year: | 2004 |
| Engine: | 2.0 i |
| Codes | |
| Engine Code Likely: | EW10A (though other 2.0L EW variants were also used, this is common for the 2004 model year with i designation) |
| Introduction | |
| Market Position | |
| Positioning: | Aimed at owners seeking to perform their own maintenance and repairs, as well as independent repair shops. Provides dealership-level technical information. |
| Competitive Analysis | |
| Value Proposition: | Offers a cost-effective alternative to dealership service and generic repair guides by providing precise, vehicle-specific factory data. |
| Key Features | |
| Features: | Step-by-step instructions, diagrams, illustrations, wiring schematics, specifications, A-Z coverage, printable, digital format for easy access and portability. |
| Manual Details | |
| Coverage Areas | |
| Primary Coverage: | All models and all repairs A-Z for the 2004 Citroën C4 2.0 i |
| Secondary Coverage: | Includes maintenance, diagnostics, repair procedures, and technical specifications |
| Page Count | |
| Estimated Page Count: | Varies by manufacturer's specific documentation, typically 1500-3000 pages for comprehensive factory manuals. |
| Manual Type | |
| Type: | Factory Service & Repair Manual |
| Language | |
| Language: | English |
| Format | |
| Format: | |
| Manual Coverage | |
| Systems Covered | |
| Powertrain: | Engine, Control System, Fuel Service, Emission Control, Intake/Exhaust/Cooling, Lube, Ignition, Starting/Charging, Auto Transmission, Clutch, Manual Transmission, Transfer Propeller Shaft, Drive Shaft, Differential, Axle |
| Chassis: | Suspension, Tire & Wheel, Brake Control, Brake, Parking Brake, Steering Column, Power Steering |
| Body And Electrical: | Air Conditioning, Supplemental Restraint System (SRS), Seat Belt, Engine Immobilizer, Cruise Control, Wiper & Washer, Door Lock, Meter/Audio/Visual, Horn, Windshield/Glass/Mirror, Instrument Panel, Seat, Engine Hood/Door, Exterior & Interior, Electrical, Multiplex/CAN Communication |
| Procedures Included | |
| Maintenance: | Scheduled maintenance, fluid changes, filter replacements, inspections |
| Diagnostics: | Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics |
| Repair: | Step-by-step instructions for component removal, installation, and overhaul |
| Electrical And Wiring: | Detailed wiring schematics, component location, circuit diagrams |
| Technical Depth | |
| Depth: | Comprehensive: Covers routine maintenance to complex system diagnostics and repairs, suitable for professional technicians and advanced DIYers. |
| Manual Specifications | |
| File Format | |
| File Type: | |
| Searchability: | Likely searchable text within the PDF, enabling quick information retrieval. |
| Print Quality | |
| Printability: | High-quality, printable pages. Ability to enlarge images and print specific sections. |
| Binding Type | |
| Binding: | Digital (PDF), no physical binding. |
| Paper Type | |
| Paper Type: | Not applicable to digital format; print quality depends on user's printer and paper. |
| Engine Specifications | |
| Primary Engine | |
| Engine Type: | Naturally Aspirated Inline-4 |
| Displacement: | 2.0 Liters (1997 cc) |
| Valve Train: | DOHC (Dual Overhead Camshafts), 16 Valves |
| Fuel Delivery: | Multi-point Fuel Injection (MPI) |
| Performance | |
| Horsepower Estimated: | Approximately 136-143 PS (134-141 hp) depending on specific engine variant (e.g., EW10A). |
| Torque Estimated: | Approximately 190-200 Nm (140-148 lb-ft). |
| Fuel System | |
| Fuel Type: | Unleaded Gasoline |
| Ignition System: | Electronic Ignition System |
| Transmission | |
| Standard | |
| Type: | Likely available with both Manual and Automatic transmissions. |
| Optional | |
| Automatic Type: | Likely a 4-speed or 6-speed automatic transmission (e.g., AL4 or similar PSA unit). |
| Features | |
| Manual Gears: | Typically 5-speed manual. |
| Clutch Type: | Hydraulic clutch operation. |
| Dimensions | |
| Exterior | |
| Body Styles: | Hatchback (3-door and 5-door), Coupe (Citroën C4 Coupé) |
| Length: | Approx. 4273 mm (Hatchback), 4277 mm (Coupé) |
| Width: | Approx. 1773 mm |
| Height: | Approx. 1471 mm (Hatchback), 1461 mm (Coupé) |
| Weights | |
| Curb Weight Estimated: | Approx. 1300-1400 kg, depending on transmission and equipment. |
| Safety Features | |
| Ratings | |
| Euro Ncap Rating: | 5 Stars for the 2006 model year (subsequent facelift, but indicative of the platform's safety capabilities). The 2004 model likely achieved a high rating as well. |
| Active Features | |
| Braking System: | Anti-lock Braking System (ABS), Electronic Brakeforce Distribution (EBD), Emergency Brake Assist (EBA) |
| Traction Control: | Traction Control System (TCS) and/or Electronic Stability Program (ESP) likely available on higher trims. |
| Passive Features | |
| Airbags: | Multiple airbags including front, side, and curtain airbags. |
| Seatbelts: | Front seatbelts with pre-tensioners and load limiters. |
| Technology Features | |
| Infotainment | |
| Audio System: | Factory fitted radio/CD player, potentially with steering wheel controls. Upgrade options for Bluetooth and MP3 connectivity. |
| Instrumentation: | Distinctive central digital instrument cluster with a fixed steering wheel hub (a signature Citroën feature for this era). |
| Driver Assistance | |
| Cruise Control: | Available as an option or standard on higher trims. |
| Connectivity | |
| Parking Sensors: | Available on some models. |
| Maintenance | |
| Service Intervals | |
| Oil Change Interval: | Typically every 15,000 km (9,320 miles) or 12 months, whichever comes first, depending on driving conditions and oil specification. |
| Timing Belt Replacement: | For the 2.0L EW engine, timing belt replacement is critical, usually recommended every 90,000 - 120,000 km (56,000 - 75,000 miles) or 5-7 years. |
| Fluid Specifications | |
| Engine Oil: | Likely requires a low-viscosity synthetic oil meeting PSA specifications, such as Total Quartz 9000 5W-30 or equivalent (e.g., ACEA A3/B4 or C2). |
| Coolant: | Silicate-free organic coolant (OAT) concentrate, mixed with distilled water. Specific PSA coolant types are recommended (e.g., Type D). |
| Brake Fluid: | DOT 4 brake fluid. |
| Known Issues | |
| Common Faults: | Potential issues include electrical faults (e.g., CAN bus communication), suspension component wear (especially rear beam bushes), and minor engine management issues on some variants. Clutch slave cylinder on manual transmissions can be a weak point. |
| Transmission Issues: | Automatic transmission (AL4) can sometimes exhibit juddering or slipping if fluid is old or control solenoids require attention. |
| Vehicle History | |
| Brand Heritage | |
| Heritage: | Citroën, a French automotive manufacturer with a long history of innovation in design and engineering. |
| Model Evolution | |
| Generation: | First Generation Citroën C4 (2004-2010) |
| Platform: | Built on PSA Group's Platform 3, shared with Peugeot 307. |
| Production | |
| Production Period: | 2004 onwards. |
| Manufacturing Locations: | Primarily manufactured in France (e.g., Aulnay-sous-Bois) and also in other PSA facilities globally. |
| Awards & Recognition | |
| Recognitions | |
| Euro Ncap: | 5-star safety rating for the platform. |
| Design Awards: | The C4 platform received recognition for its innovative design, particularly the central fixed-hub steering wheel and distinctive styling. |