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2004 Daewoo Matiz Kalos Nubira Lacetti Evanda Service Repair Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Matiz, Kalos, Nubira, Lacetti, Evanda Year: 2004 👋 Introduction Market Position Market Segment: The Daewoo models covered represent entry-level to compact and mid-size segments, often emphasizing affordability and practicality. Competitive Analysis Competitors 2004: Matiz: Small city cars like Fiat Seicento, Hyundai Getz. Kalos/Aveo: Superminis like Ford Fiesta, Vauxhall Corsa. Nubira/Lacetti: Compact cars like Ford Focus, VW Golf. Evanda/Epica: Mid-size sedans like Ford Mondeo, Vauxhall Vectra. Daewoo often competed on price. Key Features Manual Utility: Provides essential technical information for DIY maintenance and repair, reducing reliance on expensive dealerships. Crucial for owners of potentially discontinued models. Vehicle Focus: Covers a range of Daewoo's European market offerings from the early 2000s, many of which were based on GM platforms or designs. 📋 Manual Details Coverage Areas Covered Models: Daewoo Matiz, Daewoo Kalos, Daewoo Nubira, Daewoo Lacetti, Daewoo Evanda Covered Years Within Models: Specifically for the 2004 model year of all listed models, and potentially extending slightly to adjacent years depending on platform sharing. Page Count Estimated Page Count: Likely over 1000 pages, considering the number of models and comprehensive repair data typical for service manuals of this era. Exact count is not provided but inferable from the scope. Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: HTML 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical (disassembly, assembly, inspection), fuel injection, ignition, cooling, lubrication, emissions control, engine management (ECU diagnostics). Transmission Systems: Manual transmission (MT) service, automatic transmission (AT) service (including hydraulics, torque converter, electronic controls), clutch system, differential. Brake Systems: Front and rear brake components (discs, pads, calipers), hydraulic system (master cylinder, lines, ABS), parking brake. Suspension Steering: Front and rear suspension components (struts, shocks, springs, control arms, bushings), steering system (rack and pinion, power steering pump, steering column). Electrical Systems: Wiring diagrams, battery, starting system, charging system (alternator), lighting systems (headlights, taillights, interior), fuses, relays, power windows, central locking. Body And Chassis: Body panel removal and installation, doors, hood, trunk, interior trim, glass, frame diagnostics, rust repair guidance. HVAC Systems: Air conditioning system (refrigerant handling, compressor, evaporator, condenser), heating system (heater core, blower motor), climate control modules. Procedures Included Routine Maintenance: Oil and filter changes, fluid checks and top-offs, tire rotation, spark plug replacement, air filter replacement, belt inspection and replacement. Diagnostic Procedures: Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) interpretation, electrical system testing using multimeters. Repair Procedures: Step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems. Special Tools: Identification and usage instructions for specialized tools required for specific repairs. Technical Depth Depth: Comprehensive; covers everything from basic maintenance to full engine and transmission overhauls, electrical system diagnostics, and bodywork. 📊 Manual Specifications File Format File Format: HTML (HyperText Markup Language) - indicates a web-based or digitally structured format, likely with hyperlinking between sections for easy navigation. Print Quality Print Quality: HTML format supports high-resolution graphics, diagrams, and text. Print quality is dependent on the user's printer and settings. Binding Type Binding Type: Not Applicable (Digital Format) Paper Type Paper Type: Not Applicable (Digital Format) ⚙️ Engine Specifications Primary Engine Matiz Engine Displacement Matiz: Typically 0.8L (796cc) or 1.0L (995cc) F8CV/F10D Inline-3/Inline-4 SOHC engines. Primary Engine Kalos Engine Displacement Kalos: Typically 1.4L (1399cc) or 1.6L (1598cc) E-TEC II Inline-4 DOHC engines. Primary Engine Nubira Engine Displacement Nubira: Typically 1.6L (1598cc) or 1.8L (1799cc) Inline-4 DOHC engines. Primary Engine Lacetti Engine Displacement Lacetti: Typically 1.4L (1399cc), 1.6L (1598cc), or 1.8L (1799cc) Inline-4 DOHC engines. Primary Engine Evanda Engine Displacement Evanda: Typically 2.0L (1998cc) Inline-4 or 2.5L (2498cc) V6 (HV2500/HV2501) engines. Performance Typical Horsepower Range: Approx. 52 HP (0.8L Matiz) to 140 HP (2.5L V6 Evanda). Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) is standard across most variants. Fuel Type Fuel Type: Unleaded Petrol (Gasoline). 🔧 Transmission Standard Transmission Standard Transmission Type: Manual transmission (4-speed for Matiz, 5-speed for others) is often standard, especially on lower trims. Optional Transmission Optional Transmission Type: 4-speed automatic transmission was available on most models. Features Clutch Type: Dry, single-plate clutch for manual transmissions. Fluid Specifications Manual Transmission Fluid Spec: API GL-4, SAE 75W-85 or SAE 75W-90 viscosity (specific to model and gearbox, consult manual for exact grade). Automatic Transmission Fluid Spec: Dexron III or equivalent specification (consult manual for exact specification). 📐 Dimensions Exterior Matiz Length Matiz: Approx. 3,495 mm Exterior Lacetti Length Lacetti Hatchback: Approx. 4,245 mm Exterior Evanda Length Evanda: Approx. 4,750 mm Weights Matiz Curb Weight Matiz: Approx. 800-900 kg Weights Lacetti Curb Weight Lacetti: Approx. 1,200-1,350 kg Weights Evanda Curb Weight Evanda: Approx. 1,450-1,550 kg 🛡️ Safety Features Ratings Euro Ncap Matiz: 3 stars (early models, improvements on later versions but generally modest). Euro Ncap Kalos Lacetti: Generally around 3-4 stars, depending on equipment and specific test year. Active Features ABS: Anti-lock Braking...
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2004 Daewoo Matiz Kalos Nubira Lacetti Evanda Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Matiz, Kalos, Nubira, Lacetti, Evanda
Year:
2004
👋 Introduction
Market Position
Market Segment:
The Daewoo models covered represent entry-level to compact and mid-size segments, often emphasizing affordability and practicality.
Competitive Analysis
Competitors 2004:
Matiz: Small city cars like Fiat Seicento, Hyundai Getz. Kalos/Aveo: Superminis like Ford Fiesta, Vauxhall Corsa. Nubira/Lacetti: Compact cars like Ford Focus, VW Golf. Evanda/Epica: Mid-size sedans like Ford Mondeo, Vauxhall Vectra. Daewoo often competed on price.
Key Features
Manual Utility:
Provides essential technical information for DIY maintenance and repair, reducing reliance on expensive dealerships. Crucial for owners of potentially discontinued models.
Vehicle Focus:
Covers a range of Daewoo's European market offerings from the early 2000s, many of which were based on GM platforms or designs.
📋 Manual Details
Coverage Areas
Covered Models:
Daewoo Matiz, Daewoo Kalos, Daewoo Nubira, Daewoo Lacetti, Daewoo Evanda
Covered Years Within Models:
Specifically for the 2004 model year of all listed models, and potentially extending slightly to adjacent years depending on platform sharing.
Page Count
Estimated Page Count:
Likely over 1000 pages, considering the number of models and comprehensive repair data typical for service manuals of this era. Exact count is not provided but inferable from the scope.
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
HTML
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical (disassembly, assembly, inspection), fuel injection, ignition, cooling, lubrication, emissions control, engine management (ECU diagnostics).
Transmission Systems:
Manual transmission (MT) service, automatic transmission (AT) service (including hydraulics, torque converter, electronic controls), clutch system, differential.
Brake Systems:
Front and rear brake components (discs, pads, calipers), hydraulic system (master cylinder, lines, ABS), parking brake.
Suspension Steering:
Front and rear suspension components (struts, shocks, springs, control arms, bushings), steering system (rack and pinion, power steering pump, steering column).
Electrical Systems:
Wiring diagrams, battery, starting system, charging system (alternator), lighting systems (headlights, taillights, interior), fuses, relays, power windows, central locking.
Body And Chassis:
Body panel removal and installation, doors, hood, trunk, interior trim, glass, frame diagnostics, rust repair guidance.
HVAC Systems:
Air conditioning system (refrigerant handling, compressor, evaporator, condenser), heating system (heater core, blower motor), climate control modules.
Procedures Included
Routine Maintenance:
Oil and filter changes, fluid checks and top-offs, tire rotation, spark plug replacement, air filter replacement, belt inspection and replacement.
Diagnostic Procedures:
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs) interpretation, electrical system testing using multimeters.
Repair Procedures:
Step-by-step instructions for component removal, repair, and reinstallation for all major vehicle systems.
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs.
Technical Depth
Depth:
Comprehensive; covers everything from basic maintenance to full engine and transmission overhauls, electrical system diagnostics, and bodywork.
📊 Manual Specifications
File Format
File Format:
HTML (HyperText Markup Language) - indicates a web-based or digitally structured format, likely with hyperlinking between sections for easy navigation.
Print Quality
Print Quality:
HTML format supports high-resolution graphics, diagrams, and text. Print quality is dependent on the user's printer and settings.
Binding Type
Binding Type:
Not Applicable (Digital Format)
Paper Type
Paper Type:
Not Applicable (Digital Format)
⚙️ Engine Specifications
Primary Engine Matiz
Engine Displacement Matiz:
Typically 0.8L (796cc) or 1.0L (995cc) F8CV/F10D Inline-3/Inline-4 SOHC engines.
Primary Engine Kalos
Engine Displacement Kalos:
Typically 1.4L (1399cc) or 1.6L (1598cc) E-TEC II Inline-4 DOHC engines.
Primary Engine Nubira
Engine Displacement Nubira:
Typically 1.6L (1598cc) or 1.8L (1799cc) Inline-4 DOHC engines.
Primary Engine Lacetti
Engine Displacement Lacetti:
Typically 1.4L (1399cc), 1.6L (1598cc), or 1.8L (1799cc) Inline-4 DOHC engines.
Primary Engine Evanda
Engine Displacement Evanda:
Typically 2.0L (1998cc) Inline-4 or 2.5L (2498cc) V6 (HV2500/HV2501) engines.
Performance Typical
Horsepower Range:
Approx. 52 HP (0.8L Matiz) to 140 HP (2.5L V6 Evanda).
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) is standard across most variants.
Fuel Type
Fuel Type:
Unleaded Petrol (Gasoline).
🔧 Transmission
Standard Transmission
Standard Transmission Type:
Manual transmission (4-speed for Matiz, 5-speed for others) is often standard, especially on lower trims.
Optional Transmission
Optional Transmission Type:
4-speed automatic transmission was available on most models.
Features
Clutch Type:
Dry, single-plate clutch for manual transmissions.
Fluid Specifications
Manual Transmission Fluid Spec:
API GL-4, SAE 75W-85 or SAE 75W-90 viscosity (specific to model and gearbox, consult manual for exact grade).
Automatic Transmission Fluid Spec:
Dexron III or equivalent specification (consult manual for exact specification).
📐 Dimensions
Exterior Matiz
Length Matiz:
Approx. 3,495 mm
Exterior Lacetti
Length Lacetti Hatchback:
Approx. 4,245 mm
Exterior Evanda
Length Evanda:
Approx. 4,750 mm
Weights Matiz
Curb Weight Matiz:
Approx. 800-900 kg
Weights Lacetti
Curb Weight Lacetti:
Approx. 1,200-1,350 kg
Weights Evanda
Curb Weight Evanda:
Approx. 1,450-1,550 kg
🛡️ Safety Features
Ratings
Euro Ncap Matiz:
3 stars (early models, improvements on later versions but generally modest).
Euro Ncap Kalos Lacetti:
Generally around 3-4 stars, depending on equipment and specific test year.
Active Features
ABS:
Anti-lock Braking System (ABS) available on higher trims and larger models.
Traction Control:
Traction Control System (TCS) may be available on some higher-specification models.
Passive Features
Airbags:
Driver and passenger front airbags standard on most models; side airbags optional on some.
Seatbelts:
Pre-tensioning front seatbelts.
💡 Technology Features
Infotainment 2004
Infotainment Features:
Base models typically featured an AM/FM radio with CD player. Higher trims might have offered a cassette player, 4-6 speakers, and possibly basic climate controls.
Driver Assistance
Driver Assistance Features:
Limited by modern standards. Features like ABS and traction control were optional or found on higher trims. Parking sensors or backup cameras were not common.
Connectivity
Connectivity Options:
Basic functionality, often including power windows, central locking, and possibly electric mirror adjustments on higher trims. No integrated Bluetooth or USB ports on standard units.
🔧 Maintenance
Service Intervals Oil Change
Oil Change Interval:
Typically every 7,500-15,000 km (4,500-9,000 miles) or 12 months, whichever comes first, depending on engine and oil used (consult specific vehicle manual).
Service Intervals Spark Plugs
Spark Plug Replacement Interval:
Varies by plug type (copper, platinum, iridium); often in the range of 30,000-100,000 km (18,000-60,000 miles).
Service Intervals Timing Belt
Timing Belt Replacement Interval:
Crucial for interference engines. Typically 60,000-90,000 km (36,000-54,000 miles) or 4-5 years. The manual will specify for each engine type.
Fluid Specifications Coolant
Engine Coolant Spec:
Ethylene Glycol based coolant, typically with a 50/50 mix of coolant and deionized water. Specific GM color or specification may apply (e.g., Dex-Cool compatible if fitted).
Fluid Specifications Brake Fluid
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid (check reservoir cap or manual for exact specification).
Known Issues Matiz
Common Matiz Issues:
Oil leaks from rear crankshaft seal, minor electrical gremlins, occasional clutch wear, potential for rust on older examples.
Known Issues Lacetti Nubira
Common Lacetti Nubira Issues:
Suspension component wear (bushings, links), exhaust system corrosion, potential for EGR valve issues on diesel variants (if applicable), occasional sensor failures.
Known Issues Evanda
Common Evanda Issues:
Automatic transmission issues (fluid leaks, shifting problems), suspension wear, potential for starter motor or alternator failure on higher mileage units.
📚 Vehicle History
Brand Heritage
Daewoo Automotive:
Daewoo Motors was a South Korean automobile manufacturer, part of the Daewoo Group. It faced significant financial difficulties and was largely acquired by General Motors in 2002/2003, with models often rebadged or developed under GM's umbrella.
Model Evolution Matiz
Matiz Development:
Originally designed by Italdesign Giugiaro, the Matiz was a successor to the Tico. The 2004 model is part of the M150 generation, which saw numerous facelifts and engine updates.
Model Evolution Kalos Lacetti
Kalos Lacetti Development:
The Kalos (also known as Aveo in many markets) was Daewoo's supermini. The Nubira and Lacetti represented Daewoo's compact and mid-size offerings respectively, often sharing platforms with other GM vehicles.
Production
Manufacturing Locations:
Primarily South Korea, but also produced in other countries under license or through GM's global network.
Production End
Daewoo Brand Dissolution:
The Daewoo brand was phased out by GM in most markets, with vehicles being rebadged as Chevrolet, Holden, or Vauxhall/Opel.
🏆 Awards & Recognition
Recognitions
Market Perception:
Daewoo vehicles from this era were generally perceived as budget-friendly alternatives, often with mixed reviews regarding long-term reliability and build quality compared to established Japanese and European brands. However, they offered good value for money.
Certifications
Emissions Standards:
Vehicles would have been designed to meet European emissions standards applicable in 2004 (e.g., Euro 3 or Euro 4).
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