🏷️ Basic Information Identification Make: Polaris Model: ATP 330 4x4 Year: 2004 Codes Chassis Code: A04CD33AA Engine Code Identifier: 330cc Single Cylinder 👋 Introduction Market Position Atv Segment: Mid-size utility ATV, positioned for recreational riders and light to moderate farm/ranch use. Competitive Analysis Competitors: Competed with models like the Honda Rancher 350, Yamaha Kodiak 400, and Suzuki Eiger 400 in its class. Key Features Key Features Vehicle: Automatic transmission (CVT), selectable 4WD, independent front suspension, rack and pinion steering, and a robust cargo rack system. Manual Value Manual Purpose: Essential for owners and technicians needing to identify, source, and replace original or aftermarket parts for the 2004 Polaris ATP 330 4x4. 📋 Manual Details Coverage Areas Manual Type: Parts Manual Language: English Page Count Page Count: 62 Format File Format: PDF/WinRAR Download 📖 Manual Coverage Systems Covered Engine Assembly: Complete breakdown of engine components, including cylinder head, block, pistons, crankshaft, camshaft, valves, and lubrication system. Fuel System: Carburetor assembly, fuel tank, fuel lines, fuel pump, and related fittings. Drive Train: Components related to the 4x4 system, including differentials (front and rear), drive shafts, CV joints, and transfer case. Transmission: Components of the automatic transmission, including variator system (CVT), drive and driven clutches, belts, and gear reduction units. Suspension System: Front and rear suspension components, including A-arms, shocks, springs, bushings, and steering components. Braking System: Front and rear brake assemblies, including calipers, rotors, brake pads, master cylinders, and brake lines. Electrical System: Starter motor, alternator, battery, ignition system components, lighting, wiring harness diagrams, and switches. Frame And Body: Chassis components, frame sections, body panels, racks (front and rear), seat, and fenders. Wheels And Tires: Wheel assemblies, lug nuts, and tire specifications relevant to original equipment. Procedures Included Part Identification: Detailed illustrations with exploded views and corresponding part numbers for accurate component identification and ordering. Assembly Disassembly: Visual guidance for the correct assembly and disassembly sequence of major vehicle systems and components. Technical Depth Depth: Comprehensive parts catalog detailing every replaceable component of the 2004 Polaris ATP 330 4x4, essential for maintenance, repair, and restoration. 📊 Manual Specifications File Format File Quality: Digital PDF format, typically optimized for clarity and searchability. WinRAR indicates potential for compressed file delivery. Print Quality Printable: Yes, the PDF format is generally printable for on-site workshop use. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, SOHC Displacement: 330cc Bore X Stroke: 78 mm x 69 mm (approximate) Cooling System: Liquid-cooled Performance Horsepower: Estimated 20-22 HP (Varies by source and tuning) Torque: Estimated 20-22 lb-ft (Varies by source and tuning) Fuel System Carburetor Type: Mikuni BSR34 Fuel Capacity: 3.2 US gallons (12.1 liters) 🔧 Transmission Standard Transmission Type: Automatic, Continuously Variable Transmission (CVT) Drive Modes: 2WD/4WD selectable Gear Selection: High, Low, Neutral, Reverse Features Clutch Type: Drive and driven clutches, belt-driven 📐 Dimensions Exterior Length: 81.5 inches (207 cm) Width: 46 inches (117 cm) Height: 46 inches (117 cm) Wheelbase: 50.5 inches (128 cm) Cargo Front Rack Capacity: 100 lbs (45 kg) Rear Rack Capacity: 200 lbs (90 kg) Weights Dry Weight: 605 lbs (274 kg) Towing Capacity: 1,050 lbs (476 kg) Gcvw: 1,650 lbs (748 kg) 🛡️ Safety Features Ratings Atv Safety Standards: Designed to meet industry safety standards for ATVs of its era; specific crash test ratings are not typically provided for ATVs. Active Features Braking System Type: Hydraulic disc brakes (front and rear) Parking Brake: Hand-operated lever Passive Features Lighting: Halogen headlights, taillight/brake light 💡 Technology Features Infotainment Infotainment System: Basic instrumentation: speedometer, odometer, trip meter, neutral/reverse indicator lights, 4WD indicator. Driver Assistance Selectable 4Wd: Electronic on-demand 4WD system allowing the rider to switch between 2WD and 4WD. Connectivity Connectivity Features: None (This is a utility ATV; no advanced connectivity features). 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 100 hours or annually. Consult the specific manual for exact intervals. Spark Plug Replacement: Recommended every 100-200 hours or as needed based on inspection. Air Filter Cleaning: Frequent cleaning recommended, especially in dusty conditions; replacement based on condition. Fluid Specifications Engine Oil Type: SAE 20W-50 API SG or higher (Polaris recommends specific branded oils like their own 4-Stroke Synthetic). Engine Oil Capacity: Approximately 2.0 US quarts (1.9 liters) with filter change. Coolant Type: Ethylene glycol-based antifreeze, typically 50/50 mix with distilled water. Transmission Fluid Type: Polaris AGL Synthetic Gearcase Lubricant or equivalent (for reduction gearcase). Brake Fluid Type: DOT 3 or DOT 4 hydraulic brake fluid. Known Issues Common Wear Items: CVT belt wear, shock absorber seal leaks, occasional carburetor adjustment needs, and potential for wheel bearing wear. Electrical Maintenance: Corrosion on electrical connectors due to exposure to elements requires regular inspection and cleaning. 📚 Vehicle History Brand Heritage Polaris Atv Legacy: Polaris is a long-standing manufacturer of powersports vehicles, known...