Aprilia Pegaso 650 Strada Trail 2005-2009 Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Pegaso 650 Strada / Trail Model Variants: Strada (supermoto style), Trail (dual-sport style) Codes Chassis Code: Not explicitly stated in product info, typically associated with Aprilia's single-cylinder platform. Engine Code: Based on Rotax 655cc single-cylinder 👋 Introduction Market Position Category: Versatile single-cylinder motorcycle, appealing to commuters, light touring, and light off-road enthusiasts. Target Audience: Owners seeking to perform maintenance and repairs themselves, independent workshops. Competitive Analysis Competitors: BMW F650GS (Dakar/Classic), Suzuki V-Strom 650 (though twin-cylinder), Kawasaki KLR650, Yamaha XT660R/X. Key Features Versatility: The Strada and Trail variants cater to both urban and light off-road use, a key selling point. Engine Architecture: Robust Rotax single-cylinder engine, known for reliability and torque. Brand Heritage: Aprilia's history in motorsport and production of capable single-cylinder machines. 📋 Manual Details Coverage Areas Model Years: 2005, 2006, 2007, 2008, 2009 Page Count Estimated Page Count: Typically 300-600 pages for a comprehensive service manual of this type. Manual Type Type: Service Repair Manual Language Language: Likely English, with potential for other European languages depending on original publication. Format Format: PDF 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair, overhaul procedures, cooling system, lubrication, fuel delivery, ignition. Transmission: Clutch operation, gearbox disassembly and assembly, shift mechanism, lubrication. Electrical System: Wiring diagrams, starter motor, charging system (alternator, regulator/rectifier), battery, lighting, ignition system components, instrument panel. Fuel System: Carburetor (if applicable for early models, though likely fuel injected for this period) or fuel injection system (ECU, injectors, fuel pump, pressure regulator), air filter. Brakes: Hydraulic system, brake fluid, master cylinders, calipers, brake discs, pad replacement, bleeding procedures, ABS system (if equipped). Suspension: Front telescopic forks (adjustment, seals, oil, disassembly), rear monoshock absorber (adjustment, linkage, bearings). Chassis: Frame, subframe, swingarm, steering head bearings, wheels, tires, spokes, wheel bearings. Bodywork: Fairings, seat, fuel tank, fenders, exhaust system, handlebars, controls. Procedures Included Maintenance: Regular service intervals, oil changes, filter replacements, chain adjustment and lubrication, brake checks, coolant checks, valve clearance adjustment. Troubleshooting: Diagnostic flowcharts for common problems, symptom-based troubleshooting guides. Repair: Step-by-step instructions for component removal, disassembly, inspection, repair, and reassembly. Overhaul: Complete engine and transmission rebuild procedures. Specifications And Measurements: Torque values, clearances, tolerances, fluid capacities, electrical resistance values. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and component overhauls. Includes diagnostic procedures and detailed technical specifications. 📊 Manual Specifications File Format PDF Quality: High resolution, searchable text, printable pages are typical for quality manuals. Print Quality Print Options: Designed for digital viewing and printing of individual pages or sections. Binding Type Binding: Not applicable for PDF format. Paper Type Paper: Not applicable for PDF format. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, DOHC, 4 valves Displacement: 652 cc (655cc based on Rotax spec) Bore X Stroke: 100 mm x 83 mm (typical for this Rotax variant) Cooling System: Liquid-cooled Compression Ratio: Approx. 10.0:1 (check manual for exact) Performance Horsepower: Approx. 48-50 HP @ 7000-7500 RPM (varies by market and tuning) Torque: Approx. 60-63 Nm @ 5500-6000 RPM (varies by market and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - Likely Weber Marelli or similar system. Fuel Type: Unleaded gasoline (95 RON recommended) Fuel Tank Capacity: Approx. 14 liters (including reserve) 🔧 Transmission Standard Type: 5-speed constant mesh Clutch: Wet multi-plate, hydraulically operated Optional Options: None applicable; standard configuration. Features Final Drive: Chain driven (DID or similar, 525 pitch common) Gear Ratios: Specific ratios will be detailed in the manual; crucial for performance tuning and maintenance. Transmission Fluid: API GL-4 or GL-5 gear oil, specific viscosity (e.g., 80W-90) to be confirmed in manual. 📐 Dimensions Exterior Length: Approx. 2160 mm (Trail) / 2150 mm (Strada) - check manual for exact Width: Approx. 850 mm (Strada) / 910 mm (Trail) - check manual for exact Height: Approx. 1350 mm (Trail) / 1340 mm (Strada) - check manual for exact Wheelbase: Approx. 1480 mm (check manual for exact) Weights Dry Weight: Approx. 170-175 kg (check manual for exact) Gross Vehicle Weight Rating: Typically around 370-380 kg (check manual for exact) Load Capacity: Designed for rider and passenger plus luggage, specified in manual. 🛡️ Safety Features Ratings Crash Test Results: Not applicable to motorcycles in the same way as cars; focus on structural integrity and component safety. Active Features Brakes: Disc brakes front and rear. ABS was an optional feature on some models/markets. Lighting: Halogen headlight, LED tail light, turn signals. Passive Features Frame Construction: Steel trellis frame, providing rigidity and impact absorption. Ergonomics: Upright riding position for rider comfort and control. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, warning lights (engine check, oil pressure, neutral, turn signals). Driver Assistance ABS: Optional Anti-lock Braking System (ABS) available on some variants/markets. Connectivity ECU: Engine Control Unit (ECU) for managing fuel injection and ignition timing....
Clutch operation, gearbox disassembly and assembly, shift mechanism, lubrication.
Electrical System:
Wiring diagrams, starter motor, charging system (alternator, regulator/rectifier), battery, lighting, ignition system components, instrument panel.
Fuel System:
Carburetor (if applicable for early models, though likely fuel injected for this period) or fuel injection system (ECU, injectors, fuel pump, pressure regulator), air filter.
Brakes:
Hydraulic system, brake fluid, master cylinders, calipers, brake discs, pad replacement, bleeding procedures, ABS system (if equipped).
Comprehensive, covering basic maintenance to complete engine and component overhauls. Includes diagnostic procedures and detailed technical specifications.
📊 Manual Specifications
File Format
PDF Quality:
High resolution, searchable text, printable pages are typical for quality manuals.
Print Quality
Print Options:
Designed for digital viewing and printing of individual pages or sections.
Binding Type
Binding:
Not applicable for PDF format.
Paper Type
Paper:
Not applicable for PDF format.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder, DOHC, 4 valves
Displacement:
652 cc (655cc based on Rotax spec)
Bore X Stroke:
100 mm x 83 mm (typical for this Rotax variant)
Cooling System:
Liquid-cooled
Compression Ratio:
Approx. 10.0:1 (check manual for exact)
Performance
Horsepower:
Approx. 48-50 HP @ 7000-7500 RPM (varies by market and tuning)
Torque:
Approx. 60-63 Nm @ 5500-6000 RPM (varies by market and tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - Likely Weber Marelli or similar system.
Fuel Type:
Unleaded gasoline (95 RON recommended)
Fuel Tank Capacity:
Approx. 14 liters (including reserve)
🔧 Transmission
Standard
Type:
5-speed constant mesh
Clutch:
Wet multi-plate, hydraulically operated
Optional
Options:
None applicable; standard configuration.
Features
Final Drive:
Chain driven (DID or similar, 525 pitch common)
Gear Ratios:
Specific ratios will be detailed in the manual; crucial for performance tuning and maintenance.
Transmission Fluid:
API GL-4 or GL-5 gear oil, specific viscosity (e.g., 80W-90) to be confirmed in manual.
📐 Dimensions
Exterior
Length:
Approx. 2160 mm (Trail) / 2150 mm (Strada) - check manual for exact
Width:
Approx. 850 mm (Strada) / 910 mm (Trail) - check manual for exact
Height:
Approx. 1350 mm (Trail) / 1340 mm (Strada) - check manual for exact
Wheelbase:
Approx. 1480 mm (check manual for exact)
Weights
Dry Weight:
Approx. 170-175 kg (check manual for exact)
Gross Vehicle Weight Rating:
Typically around 370-380 kg (check manual for exact)
Load Capacity:
Designed for rider and passenger plus luggage, specified in manual.
🛡️ Safety Features
Ratings
Crash Test Results:
Not applicable to motorcycles in the same way as cars; focus on structural integrity and component safety.
Active Features
Brakes:
Disc brakes front and rear. ABS was an optional feature on some models/markets.
Lighting:
Halogen headlight, LED tail light, turn signals.
Passive Features
Frame Construction:
Steel trellis frame, providing rigidity and impact absorption.
Ergonomics:
Upright riding position for rider comfort and control.
💡 Technology Features
Infotainment
Instrument Cluster:
Analog tachometer, digital speedometer, odometer, trip meter, fuel gauge, warning lights (engine check, oil pressure, neutral, turn signals).
Driver Assistance
ABS:
Optional Anti-lock Braking System (ABS) available on some variants/markets.
Connectivity
ECU:
Engine Control Unit (ECU) for managing fuel injection and ignition timing. Diagnostic port for computer access.
Wiring Harness:
Comprehensive wiring harness with connectors for all electrical components, detailed in wiring diagrams.
🔧 Maintenance
Service Intervals
Oil Change:
Typically every 5,000 - 7,500 km or annually (check manual for precise intervals).
Valve Adjustment:
Generally every 10,000 - 15,000 km (critical for performance and longevity).
Chain Maintenance:
Lubricate and adjust chain every 500-1000 km, depending on riding conditions.
Fluid Specifications
Engine Oil:
Semi-synthetic or fully synthetic SAE 10W-40 or 10W-50 motorcycle oil, meeting API SJ/SL or higher, JASO MA/MA2 specification. Capacity ~1.7-1.9 liters with filter change (confirm in manual).
Coolant:
Ethylene glycol-based antifreeze mixture with distilled water (50/50 ratio). Capacity approx. 1.1 liters (confirm in manual).
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic brake fluid (check manual for specific recommendation and compatibility).
Fork Oil:
Specific viscosity and volume for front forks (e.g., SAE 10W, 480-500 ml per fork leg - confirm in manual).
Known Issues
Electrical Connections:
Corrosion or loose connections, particularly in wiring harness and regulator/rectifier can be an issue on some Aprilia models of this era.
Fuel Pump:
Infrequent failures reported, but a potential area for inspection if starting issues arise.
Fork Seals:
Wear and tear on fork seals, leading to leaks, is common on many motorcycles with significant mileage.
Rear Shock ABSorber:
Degradation of damping over time, especially if not regularly serviced or adjusted, can impact ride quality.
Chain And Sprockets:
Regular replacement due to wear is standard maintenance; improper tension can accelerate wear.
📚 Vehicle History
Brand Heritage
Motorsport:
Aprilia has a strong legacy in Grand Prix racing and off-road disciplines, influencing their production models.
Model Evolution
Pegaso Lineage:
The Pegaso line has a history dating back to the early 1990s, evolving from earlier single-cylinder dual-sport concepts.
Strada Trail Development:
The 2005-2009 models represent a significant update, incorporating fuel injection and styling refinements to cater to both street and light off-road preferences.
Production
Manufacturing Location:
Italy (Aprilia's primary manufacturing base)
Engine Supplier:
Rotax (part of Bombardier Recreational Products), a well-respected Austrian engine manufacturer.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for this model are not widely publicized, but the Pegaso line has been recognized for its versatility and value.
Ratings
Owner Satisfaction:
Generally positive owner satisfaction, particularly for its dual-purpose capability and reliable Rotax engine.
Certifications
Emissions:
Compliant with European emissions standards for its production period (e.g., Euro 3).
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