Mazda PREMACY 2005-2010 Repair Service Manual

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🏷️ Basic Information Identification Make: Mazda Model: Premacy / Mazda 5 Generation Codes: CR19 (First Generation - North America market often designated Mazda 5) Production Years Covered: 2005, 2006, 2007, 2008, 2009, 2010 👋 Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) / Crossover MPV Target Audience: Families and individuals seeking versatile, practical transportation with a touch of Mazda's characteristic driving dynamics. Competitive Analysis Key Competitors: Toyota Sienna, Honda Odyssey, Kia Sedona, Chrysler Pacifica, Ford Galaxy (in European markets) Key Features Unique Selling Points: Sliding rear doors for easy access, flexible seating configurations, sporty handling for an MPV, distinctive 'Nagare' design language (later models). Manual Value Proposition Target User: DIY mechanics, independent repair shops, and owners who want to understand and maintain their vehicle thoroughly. Benefit: Enables accurate diagnosis, efficient repairs, and proper maintenance, saving on labor costs and ensuring vehicle longevity. 📋 Manual Details Coverage Areas Covered Regions: Global (primarily for markets where these engines and models were sold, including North America, Europe, and Asia) Primary Focus: Mechanical and electrical repair and service Page Count Estimated Page Count: Over 1500 pages (typical for comprehensive factory-style repair manuals) Manual Type Type: Factory Repair Service Manual Language Language: English Format Format: Digital (typically PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, piston, crankshaft, lubrication system, cooling system, fuel system, intake manifold, exhaust manifold, timing system (belts/chains), component replacement (starters, alternators, pumps) Engine Electrical: Ignition system, fuel injection system (ECU, sensors, injectors), starting and charging system, engine control module (ECM) diagnostics Transmission: Automatic Transmission (likely FWD transaxle), manual transmission (if applicable), clutch, torque converter, transmission control module (TCM), gear oil specifications and replacement Brakes: Front and rear brake systems (discs/drums), hydraulic system, ABS, EBD, brake fluid specifications, bleeding procedures, caliper and master cylinder repair Suspension: Front suspension (MacPherson struts, control arms, ball joints), rear suspension (multi-link or torsion beam, depending on configuration), shock absorbers, springs, bushings, wheel bearings Steering: Power steering system (hydraulic), steering rack, tie rods, steering column, alignment procedures HVAC: Heating, Ventilation, and Air Conditioning system (HVAC), refrigerant types, compressor, condenser, evaporator, blower motor, climate control unit, troubleshooting Electrical Body: Lighting systems (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, fuses, relays, wiring diagrams, body control module (BCM) Restraint Systems: Airbag system (SRS), seat belts, control module, diagnostic procedures Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements (oil, air, cabin), spark plug replacement, coolant flush, brake fluid change, transmission fluid change Diagnostics: Troubleshooting common problems, diagnostic trouble codes (DTCs), symptom-based troubleshooting, use of diagnostic tools Repair: Component removal and installation, major system overhauls, specific repair procedures for engine, transmission, brakes, suspension, steering, HVAC, and electrical systems Troubleshooting Guides: Step-by-step diagnostic flowcharts for various symptoms and issues Technical Depth Depth Of Information: Comprehensive from basic maintenance to full engine and transmission rebuilds. Includes detailed component specifications, torque values, and assembly/disassembly sequences. 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text content for quick information retrieval Printability: Printable pages for workshop use Print Quality Image Resolution: High-resolution diagrams and illustrations Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Code: L8-DE (1.8L) Engine 1 Type: Inline-4 DOHC (Double Overhead Camshaft) Engine 1 Displacement: 1.8 liters (1839 cc) Engine 1 Bore X Stroke: 83.0 mm x 85.0 mm Engine 1 Compression Ratio: 9.7:1 Engine 1 Horsepower: Approx. 120-124 hp @ 5500-6000 rpm (market dependent) Engine 1 Torque: Approx. 120-125 lb-ft @ 3500-4000 rpm (market dependent) Engine 2 Code: LF-DE / LF-VE (2.0L) Engine 2 Type: Inline-4 DOHC (Double Overhead Camshaft), MIVEC (Mitsubishi) or VVT-i (Toyota) equivalent for some markets; Mazda's S-VT (Sequential Valve Timing). Engine 2 Displacement: 2.0 liters (1998 cc) Engine 2 Bore X Stroke: 87.5 mm x 94.0 mm Engine 2 Compression Ratio: 9.7:1 or 10.0:1 (depending on variant) Engine 2 Horsepower: Approx. 145-150 hp @ 6000-6500 rpm Engine 2 Torque: Approx. 135-140 lb-ft @ 4500-5000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Recommended Fuel: Unleaded gasoline, Octane rating (RON) 91 or higher (check owner's manual for specific market requirements) Engine Management ECM Type: Mazda proprietary ECU (Engine Control Unit) 🔧 Transmission Standard Transmission Type 1: 5-speed Manual Transmission Optional Transmission Type 2: 4-speed Automatic Transmission (with Overdrive) Features Automatic Transmission Control: Electronically controlled for optimal shift points and fuel economy. Fluid Specifications Automatic Transmission Fluid: Dexron III or equivalent (consult manual for specific Mazda specification, e.g., ATF-MA1) Manual Transmission Fluid: API GL-4, SAE 75W-90 (or specified viscosity) 📐 Dimensions Exterior Length: Approx. 4505 mm (177.4 in) Width: Approx. 1745 mm (68.7 in) Height: Approx. 1600-1640 mm (63.0-64.6 in, depending on roof rails) Wheelbase: Approx. 2670 mm (105.1 in) Ground Clearance: Approx. 150 mm (5.9 in) Interior Seating Capacity: 7 passengers (with 2+3+2 configuration) Cargo Cargo Volume...

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Description

🏷️ Basic Information

Identification

Make:

Mazda

Model:

Premacy / Mazda 5

Generation Codes:

CR19 (First Generation - North America market often designated Mazda 5)

Production Years Covered:

2005, 2006, 2007, 2008, 2009, 2010

👋 Introduction

Market Position

Vehicle Segment:

Compact MPV (Multi-Purpose Vehicle) / Crossover MPV

Target Audience:

Families and individuals seeking versatile, practical transportation with a touch of Mazda's characteristic driving dynamics.

Competitive Analysis

Key Competitors:

Toyota Sienna, Honda Odyssey, Kia Sedona, Chrysler Pacifica, Ford Galaxy (in European markets)

Key Features

Unique Selling Points:

Sliding rear doors for easy access, flexible seating configurations, sporty handling for an MPV, distinctive 'Nagare' design language (later models).

Manual Value Proposition

Target User:

DIY mechanics, independent repair shops, and owners who want to understand and maintain their vehicle thoroughly.

Benefit:

Enables accurate diagnosis, efficient repairs, and proper maintenance, saving on labor costs and ensuring vehicle longevity.

📋 Manual Details

Coverage Areas

Covered Regions:

Global (primarily for markets where these engines and models were sold, including North America, Europe, and Asia)

Primary Focus:

Mechanical and electrical repair and service

Page Count

Estimated Page Count:

Over 1500 pages (typical for comprehensive factory-style repair manuals)

Manual Type

Type:

Factory Repair Service Manual

Language

Language:

English

Format

Format:

Digital (typically PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, piston, crankshaft, lubrication system, cooling system, fuel system, intake manifold, exhaust manifold, timing system (belts/chains), component replacement (starters, alternators, pumps)

Engine Electrical:

Ignition system, fuel injection system (ECU, sensors, injectors), starting and charging system, engine control module (ECM) diagnostics

Transmission:

Automatic Transmission (likely FWD transaxle), manual transmission (if applicable), clutch, torque converter, transmission control module (TCM), gear oil specifications and replacement

Brakes:

Front and rear brake systems (discs/drums), hydraulic system, ABS, EBD, brake fluid specifications, bleeding procedures, caliper and master cylinder repair

Suspension:

Front suspension (MacPherson struts, control arms, ball joints), rear suspension (multi-link or torsion beam, depending on configuration), shock absorbers, springs, bushings, wheel bearings

Steering:

Power steering system (hydraulic), steering rack, tie rods, steering column, alignment procedures

HVAC:

Heating, Ventilation, and Air Conditioning system (HVAC), refrigerant types, compressor, condenser, evaporator, blower motor, climate control unit, troubleshooting

Electrical Body:

Lighting systems (headlights, taillights, interior), power windows, power locks, mirrors, wipers, horn, fuses, relays, wiring diagrams, body control module (BCM)

Restraint Systems:

Airbag system (SRS), seat belts, control module, diagnostic procedures

Procedures Included

Maintenance:

Scheduled maintenance intervals, oil changes, filter replacements (oil, air, cabin), spark plug replacement, coolant flush, brake fluid change, transmission fluid change

Diagnostics:

Troubleshooting common problems, diagnostic trouble codes (DTCs), symptom-based troubleshooting, use of diagnostic tools

Repair:

Component removal and installation, major system overhauls, specific repair procedures for engine, transmission, brakes, suspension, steering, HVAC, and electrical systems

Troubleshooting Guides:

Step-by-step diagnostic flowcharts for various symptoms and issues

Technical Depth

Depth Of Information:

Comprehensive from basic maintenance to full engine and transmission rebuilds. Includes detailed component specifications, torque values, and assembly/disassembly sequences.

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content for quick information retrieval

Printability:

Printable pages for workshop use

Print Quality

Image Resolution:

High-resolution diagrams and illustrations

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Quality:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine 1 Code:

L8-DE (1.8L)

Engine 1 Type:

Inline-4 DOHC (Double Overhead Camshaft)

Engine 1 Displacement:

1.8 liters (1839 cc)

Engine 1 Bore X Stroke:

83.0 mm x 85.0 mm

Engine 1 Compression Ratio:

9.7:1

Engine 1 Horsepower:

Approx. 120-124 hp @ 5500-6000 rpm (market dependent)

Engine 1 Torque:

Approx. 120-125 lb-ft @ 3500-4000 rpm (market dependent)

Engine 2 Code:

LF-DE / LF-VE (2.0L)

Engine 2 Type:

Inline-4 DOHC (Double Overhead Camshaft), MIVEC (Mitsubishi) or VVT-i (Toyota) equivalent for some markets; Mazda's S-VT (Sequential Valve Timing).

Engine 2 Displacement:

2.0 liters (1998 cc)

Engine 2 Bore X Stroke:

87.5 mm x 94.0 mm

Engine 2 Compression Ratio:

9.7:1 or 10.0:1 (depending on variant)

Engine 2 Horsepower:

Approx. 145-150 hp @ 6000-6500 rpm

Engine 2 Torque:

Approx. 135-140 lb-ft @ 4500-5000 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Recommended Fuel:

Unleaded gasoline, Octane rating (RON) 91 or higher (check owner's manual for specific market requirements)

Engine Management

ECM Type:

Mazda proprietary ECU (Engine Control Unit)

🔧 Transmission

Standard

Transmission Type 1:

5-speed Manual Transmission

Optional

Transmission Type 2:

4-speed Automatic Transmission (with Overdrive)

Features

Automatic Transmission Control:

Electronically controlled for optimal shift points and fuel economy.

Fluid Specifications

Automatic Transmission Fluid:

Dexron III or equivalent (consult manual for specific Mazda specification, e.g., ATF-MA1)

Manual Transmission Fluid:

API GL-4, SAE 75W-90 (or specified viscosity)

📐 Dimensions

Exterior

Length:

Approx. 4505 mm (177.4 in)

Width:

Approx. 1745 mm (68.7 in)

Height:

Approx. 1600-1640 mm (63.0-64.6 in, depending on roof rails)

Wheelbase:

Approx. 2670 mm (105.1 in)

Ground Clearance:

Approx. 150 mm (5.9 in)

Interior

Seating Capacity:

7 passengers (with 2+3+2 configuration)

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 192 liters (6.8 cu ft)

Cargo Volume Behind 2Nd Row:

Approx. 500 liters (17.7 cu ft)

Weights

Curb Weight:

Approx. 1500-1600 kg (3300-3500 lbs, depending on engine and transmission)

Gross Vehicle Weight Rating:

Approx. 2100-2200 kg (4600-4850 lbs)

🛡️ Safety Features

Ratings

NHTSA Frontal Crash Rating:

5-Star (for driver and front passenger, likely for US market models)

IIHS Top Safety Pick:

Yes (for applicable model years, often rated 'Good' in frontal, side, and rear impact tests)

Active Features

Anti Lock Braking System:

Standard (ABS)

Electronic Brake Force Distribution:

Standard (EBD)

Electronic Stability Control:

Optional or standard on higher trims/later models (ESC / DSC - Dynamic Stability Control)

Traction Control System:

Optional or standard (TCS)

Passive Features

Airbags:

Front dual-stage airbags, front side-impact airbags, side-curtain airbags (for all rows, standard on many trims)

Seatbelts:

3-point seatbelts with pretensioners and load limiters for all seating positions, LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player, available auxiliary input jack, optional premium audio systems (e.g., Bose).

Display Options:

Multi-function display for trip computer and vehicle settings, optional navigation system (typically with integrated touchscreen).

Driver Assistance

Cruise Control:

Standard on most trims.

Rear Parking Sensors:

Optional feature.

Connectivity

Bluetooth:

Available on later models or as an aftermarket option.

Body Features

Power Sliding Doors:

Key feature on many trims, offering convenience for passengers.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 7,500-10,000 miles (12,000-16,000 km) or 6-12 months, whichever comes first (refer to manual for precise interval based on driving conditions).

Oil Filter Replacement:

With every oil change.

Air Filter Replacement:

Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.

Cabin Air Filter Replacement:

Every 15,000-20,000 miles (24,000-32,000 km) or annually.

Spark Plug Replacement:

Around 60,000-100,000 miles (96,000-160,000 km), depending on spark plug type (e.g., Iridium).

Coolant Replacement:

Initial change at 60,000 miles (96,000 km), then every 30,000-50,000 miles (48,000-80,000 km) or 2-4 years.

Fluid Specifications

Engine Oil Type:

API SN, ILSAC GF-5, SAE 0W-20 or 5W-20 (check manual for exact specification)

Engine Oil Capacity:

Approx. 4.2-4.5 liters (4.4-4.8 US quarts) with filter for 2.0L engine.

Brake Fluid Type:

DOT 3 or DOT 4 (check manual for specific Mazda specification)

Power Steering Fluid:

Mazda Genuine Power Steering Fluid or equivalent DEXRON III ATF.

Known Issues

Common Complaints:

Occasional transmission shudder in automatics, potential for AC system leaks, wear on suspension bushings, power sliding door motor issues (on models equipped with them), potential oil consumption on higher mileage 2.0L engines.

Preventative Measures:

Regularly check transmission fluid levels and condition, inspect suspension components for wear, maintain AC system properly.

📚 Vehicle History

Brand Heritage

Mazda Philosophy:

Jinba-Ittai (horse and rider as one), emphasizing driving pleasure and responsive handling, even in practical vehicles.

Model Evolution

First Generation Premacy:

Originally launched in Japan in 1999 as a compact MPV, based on the Mazda Capella platform. The second generation (CR19) expanded its global reach, notably being rebranded as the Mazda 5 for North American and other markets.

Production

Manufacturing Locations:

Primarily produced in Japan (e.g., Hofu Plant) and potentially other Mazda facilities depending on the market.

Production Numbers

Sales Trend:

Steady sales driven by its practicality and Mazda's reputation for reliability and driving dynamics in the MPV segment.

🏆 Awards & Recognition

Recognitions

Safety Awards:

Frequent inclusion in 'Top Safety Pick' lists by organizations like the IIHS, reflecting strong crash test performance.

Ratings

Fuel Economy Ratings:

EPA estimated MPG figures would vary by engine and transmission, generally competitive within its segment.

Certifications

Emissions Standards:

Compliant with relevant emissions standards for the model years and markets of sale.