BMW K1200 K1200RS 2005 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: BMW Model: K1200RS Year: 2005 Codes Engine Code: K589 Chassis Code: K589 👋 Introduction Market Position Vehicle Market Segment: Sport Touring / Grand Tourer Motorcycle Competitive Analysis Key Competitors Era: Honda VFR, Kawasaki Concours, Yamaha FJR1300, Triumph Trophy Key Features Vehicle Key Selling Points: Long-distance comfort, powerful inline-four engine, shaft drive, sophisticated chassis, ABS, optional electronic suspension (ESA on later models, check for specific 2005 variant). Manual Value Proposition: Provides professional-level service and repair guidance, essential for maintaining peak performance and reliability of the K1200RS. 📋 Manual Details Coverage Areas Primary Coverage: Service, Repair, Workshop Page Count Estimated Page Count: High (typically 500+ pages for comprehensive manuals) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, cooling system, lubrication system, fuel injection, ignition system, exhaust system Drivetrain Systems: Transmission (gearbox), clutch, final drive (shaft drive) Chassis Systems: Frame, suspension (front and rear), steering, brakes (ABS components included), wheels, tires Electrical Systems: Wiring diagrams, battery, alternator, starter, lighting, instrumentation, ECU, sensors, diagnostic connectors Bodywork And Fairings Bodywork Coverage: Fairing removal and installation, body panel repair, seating Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, chain/shaft drive adjustment, brake pad replacement, fluid checks and changes Repair Procedures: Engine internal repairs, transmission overhaul, suspension component replacement, electrical system troubleshooting, brake caliper rebuild Diagnostic Procedures: Troubleshooting guides, symptom-based diagnostics, fault code interpretation (OBD) Technical Depth Depth Of Coverage: Comprehensive; covers everything from basic routine maintenance to complete engine and transmission rebuilds, including electrical diagnostics. 📊 Manual Specifications File Format File Format Details: Searchable PDF, high-resolution diagrams, printable pages Print Quality Print Quality Details: N/A (digital format), but designed for clarity when printed Binding Type Binding Type Details: N/A (digital format) Paper Type Paper Type Details: N/A (digital format) ⚙️ Engine Specifications Primary Engine Engine Type: Inline-four cylinder, four-stroke Displacement: 1171 cc (1.17 Liters) Bore X Stroke: 77.6 mm x 64 mm Compression Ratio: 11.5:1 Performance Horsepower At Rpm: Approx. 130 hp (97 kW) at 8,250 rpm Torque At Rpm: Approx. 117 Nm (86 lb-ft) at 6,750 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (BMW's BMS-K system) Fuel Type: Unleaded Premium (95 RON / 91 AKI recommended) Cooling System Cooling Method: Liquid-cooled Lubrication System Oil Capacity: Approx. 4.0 Liters (with filter change) Recommended Oil Grade: BMW recommends specific grades, typically synthetic 5W-40 or 10W-40 API SG/SH or higher. 🔧 Transmission Standard Transmission Type: 6-speed manual gearbox Features Drive System: Shaft drive (cardan shaft) Clutch Type: Hydraulically operated multi-plate wet clutch Final Drive Oil Grade: Hypoid gear oil, API GL-5 (e.g., SAE 90) 📐 Dimensions Exterior Length: Approx. 2,230 mm (87.8 in) Width: Approx. 930 mm (36.6 in) Height: Approx. 1,370 mm (53.9 in) (at handlebar) Weights Dry Weight: Approx. 244 kg (538 lbs) Gross Vehicle Weight Rating: Approx. 450 kg (992 lbs) Fuel Tank Capacity: Approx. 21 Liters (5.5 US gal) 🛡️ Safety Features Ratings ABS Availability: Standard (BMW Integral ABS) Active Features Braking System: Hydraulically actuated dual disc front brakes, single disc rear brake with ABS. Suspension Features: Telelever front suspension, Paralever rear suspension for stability. Passive Features Lighting System: Halogen headlights, integrated turn signals. 💡 Technology Features Infotainment Instrument Cluster: Analog tachometer and speedometer, LCD display for gear selection, fuel level, trip computer, clock, engine warning lights. Driver Assistance ABS System: BMW Integral ABS, a sophisticated anti-lock braking system providing coordinated braking when the brake lever is applied. Connectivity Diagnostic Port: BMW's proprietary diagnostic connector, requiring specialized tools or adapters for full system access. 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first. Major Service Interval: Every 20,000 km (12,000 miles) or bi-annually, involving checks on valve clearances, fuel system, brakes, etc. Fluid Specifications Brake Fluid Type: DOT 4 (as per BMW specifications) Coolant Type: Ethylene glycol based coolant, typically a BMW-approved mixture (e.g., BMW Motorrad Coolant Blue). Transmission Oil Type: Refer to the manual for specific BMW transmission oil grades or equivalent. Known Issues Common Wear Items: Clutch wear, wheel bearings, fork seals, exhaust header pipe gaskets, final drive spline lubrication. Electrical Gremlins: While generally reliable, some owners report occasional issues with the complex electrical system, requiring careful diagnosis. Check for recalls related to the ABS or instrument cluster. Fuel Pump Reliability: Some early K-series models experienced fuel pump issues; ensure proper functioning and consider a replacement if symptoms arise. 📚 Vehicle History Brand Heritage Bmw Motorcycle Division Legacy: BMW has a long history of producing innovative and high-quality motorcycles, known for their engineering prowess and reliability. Model Evolution K Series Introduction: The K-series, introduced in the early 1980s, represented BMW's move into multi-cylinder motorcycles, initially with the K100 and its transverse-mounted 'flying brick' engine. The K1200RS evolved from this...
While generally reliable, some owners report occasional issues with the complex electrical system, requiring careful diagnosis. Check for recalls related to the ABS or instrument cluster.
Fuel Pump Reliability:
Some early K-series models experienced fuel pump issues; ensure proper functioning and consider a replacement if symptoms arise.
📚 Vehicle History
Brand Heritage
Bmw Motorcycle Division Legacy:
BMW has a long history of producing innovative and high-quality motorcycles, known for their engineering prowess and reliability.
Model Evolution
K Series Introduction:
The K-series, introduced in the early 1980s, represented BMW's move into multi-cylinder motorcycles, initially with the K100 and its transverse-mounted 'flying brick' engine. The K1200RS evolved from this platform, focusing on sport-touring capabilities.
Production
K1200Rs Production Years:
The K1200RS was produced from 1997 to 2004, with the 2005 model year being the final iteration of this specific design before the introduction of the significantly revised K1200GT/R models.
Manufacturing Location:
Berlin, Germany
🏆 Awards & Recognition
Recognitions
Sport Touring Accolades:
The K1200RS was consistently praised in motorcycle publications for its blend of performance, comfort, and technology, earning it a strong reputation in the sport-touring segment.
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