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2005 Lexus IS300 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Lexus Model: IS300 Year: 2005 Codes Chassis Code: XE10 (Second Generation) 👋 Introduction Market Position Segment: Compact Executive Sedan Target Audience: Enthusiasts seeking a reliable, sporty, and luxurious compact sedan with rear-wheel drive dynamics Competitive Analysis Key Competitors: BMW 3 Series (E46), Audi A4 (B6), Mercedes-Benz C-Class (W203), Acura TL (UA5) Key Features Powertrain Philosophy: Emphasis on smooth inline-six power delivery and rear-wheel drive for balanced handling Luxury Appointments: High-quality interior materials, refined ride, and premium features characteristic of the Lexus brand Reliability: Leverages Toyota's reputation for mechanical durability and build quality 📋 Manual Details Coverage Areas Engine Coverage: 2JZ-GE (3.0L Inline-6) Transmission Coverage: A650E (5-Speed Automatic), FS5R30A (5-Speed Manual) Electrical System Coverage: Full wiring schematics, diagnostic codes, component testing Body And Chassis Coverage: Body panels, interior trim, suspension, steering, brakes, exhaust Page Count Estimated Pages: Approximately 1500+ Manual Type Type: Factory Authorized Workshop Service Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication, cooling, fuel delivery, ignition, exhaust, engine management (ECU), throttle control Drivetrain: Automatic transmission (A650E) operation, repair, diagnostics; Manual transmission (FS5R30A) operation, repair, diagnostics; Driveshafts, differentials, axles Suspension And Steering: Front and rear suspension components, shock absorbers, springs, control arms, wheel bearings, power steering system, steering gear Brakes: Brake system hydraulics, ABS (Anti-lock Braking System), traction control (TRAC), VSC (Vehicle Stability Control), brake pad and rotor replacement, caliper overhaul Electrical: Battery, charging system (alternator, starter), lighting system, power windows, power seats, door locks, mirrors, wipers, horn, audio system, climate control system, body control module (BCM), ECU diagnostics Climate Control: HVAC system (heating, ventilation, air conditioning), refrigerant system, blower motor, control panel, actuators Safety Systems Airbags: Airbag system operation, SRS (Supplemental Restraint System) components, diagnostics Body And Interior Interior: Seat removal, dashboard disassembly, door panel removal, headliner, carpet, trim pieces Exterior: Fender removal, bumper replacement, hood and trunk adjustments, glass replacement Procedures Included Maintenance: Oil change, filter replacement, fluid checks and top-offs, spark plug replacement, drive belt inspection/replacement, brake fluid flush Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical diagnostic flowcharts Repair: Component replacement (alternator, starter, water pump, fuel injectors, sensors), brake caliper rebuild, suspension component replacement, engine and transmission removal/installation Diagnostics: OBD-II system interpretation, scan tool usage, live data analysis, circuit testing Technical Depth Depth: Comprehensive: Covers everything from routine maintenance to complete engine and transmission overhauls, including detailed electrical system diagnostics and body repair. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval Printability: Printable pages for on-the-go access or physical referencing Print Quality Image Resolution: High-resolution for clear diagrams and illustrations Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: 1JZ-GE Engine Type: DOHC 24-valve VVT-i inline-6 Displacement: 2,997 cc (3.0 Liters) Performance Horsepower: 215 hp @ 5,800 rpm (approx.) Torque: 218 lb-ft @ 3,800 rpm (approx.) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Sequential Multi-port Fuel Injection (SFI) Fuel Type: Unleaded Premium Gasoline (91 Octane or higher recommended) Cooling System Coolant Type: Toyota Super Long Life Coolant (SLLC) - Pink Lubrication Oil Type: SAE 5W-30 Synthetic (API Certified) Oil Capacity: Approximately 6.4 US quarts (6.1 Liters) with filter change Ignition System Spark Plugs: Iridium Long Life (e.g., Denso IKH20, NGK ILFR6A) 🔧 Transmission Standard Transmission Type: A650E 5-Speed Electronically Controlled Automatic Overdrive Optional Transmission Type: FS5R30A 5-Speed Manual Features Automatic Transmission Features: Adaptive Shift Logic (ASL), Snow mode Fluid Specifications Automatic Transmission Fluid: Toyota Genuine ATF WS (World Standard) Manual Transmission Fluid: API GL-4 or GL-5 SAE 75W-90 Gear Oil Capacity Automatic Transmission Fluid Capacity: Approximately 4.0 US quarts (3.8 Liters) for dry fill; Check dipstick for normal level 📐 Dimensions Exterior Length: 177.0 inches (4,495 mm) Width: 67.5 inches (1,715 mm) Height: 55.7 inches (1,415 mm) Wheelbase: 105.1 inches (2,670 mm) Front Track: 58.7 inches (1,490 mm) Rear Track: 58.5 inches (1,485 mm) Weights Curb Weight: Approximately 3,300 - 3,400 lbs (1,497 - 1,542 kg) depending on transmission and options Gross Vehicle Weight Rating Gvwr: Approx. 4,400 lbs (1,996 kg) Towing Capacity: Not Recommended Wheels And Tires Standard Wheel Size: 16-inch alloy Optional Wheel Size: 17-inch alloy Standard Tire Size: 205/55R16 Optional Tire Size: 215/45R17 (Sport Package) Bolt Pattern: 5x114.3 mm (5x4.5 inches) Wheel Offset: ET45 (16-inch), ET45 (17-inch) Interior Passenger Volume: Approx. 94.3 cu ft Cargo Volume: Approx. 11.4 cu ft (trunk) 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating Driver: 5 Stars (2005 Model Year) NHTSA Frontal Crash Rating Passenger: 5 Stars (2005 Model Year) IIHS Frontal Offset Rating: Good (2005 Model Year) Active Features ABS: Standard Anti-lock Braking System (4-wheel disc brakes) Traction Control: Standard TRAC (Traction Control) Stability Control: Optional VSC (Vehicle Stability Control) Passive Features Airbags: Front dual-stage airbags, front side airbags, front and...
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2005 Lexus IS300 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Lexus
Model:
IS300
Year:
2005
Codes
Chassis Code:
XE10 (Second Generation)
👋 Introduction
Market Position
Segment:
Compact Executive Sedan
Target Audience:
Enthusiasts seeking a reliable, sporty, and luxurious compact sedan with rear-wheel drive dynamics
Competitive Analysis
Key Competitors:
BMW 3 Series (E46), Audi A4 (B6), Mercedes-Benz C-Class (W203), Acura TL (UA5)
Key Features
Powertrain Philosophy:
Emphasis on smooth inline-six power delivery and rear-wheel drive for balanced handling
Luxury Appointments:
High-quality interior materials, refined ride, and premium features characteristic of the Lexus brand
Reliability:
Leverages Toyota's reputation for mechanical durability and build quality
📋 Manual Details
Coverage Areas
Engine Coverage:
2JZ-GE (3.0L Inline-6)
Transmission Coverage:
A650E (5-Speed Automatic), FS5R30A (5-Speed Manual)
Electrical System Coverage:
Full wiring schematics, diagnostic codes, component testing
Body And Chassis Coverage:
Body panels, interior trim, suspension, steering, brakes, exhaust
Page Count
Estimated Pages:
Approximately 1500+
Manual Type
Type:
Factory Authorized Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanical, lubrication, cooling, fuel delivery, ignition, exhaust, engine management (ECU), throttle control
Drivetrain:
Automatic transmission (A650E) operation, repair, diagnostics; Manual transmission (FS5R30A) operation, repair, diagnostics; Driveshafts, differentials, axles
Suspension And Steering:
Front and rear suspension components, shock absorbers, springs, control arms, wheel bearings, power steering system, steering gear
Brakes:
Brake system hydraulics, ABS (Anti-lock Braking System), traction control (TRAC), VSC (Vehicle Stability Control), brake pad and rotor replacement, caliper overhaul
Electrical:
Battery, charging system (alternator, starter), lighting system, power windows, power seats, door locks, mirrors, wipers, horn, audio system, climate control system, body control module (BCM), ECU diagnostics
Climate Control:
HVAC system (heating, ventilation, air conditioning), refrigerant system, blower motor, control panel, actuators
Safety Systems
Airbags:
Airbag system operation, SRS (Supplemental Restraint System) components, diagnostics
Body And Interior
Interior:
Seat removal, dashboard disassembly, door panel removal, headliner, carpet, trim pieces
Exterior:
Fender removal, bumper replacement, hood and trunk adjustments, glass replacement
Procedures Included
Maintenance:
Oil change, filter replacement, fluid checks and top-offs, spark plug replacement, drive belt inspection/replacement, brake fluid flush
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical diagnostic flowcharts
Repair:
Component replacement (alternator, starter, water pump, fuel injectors, sensors), brake caliper rebuild, suspension component replacement, engine and transmission removal/installation
Diagnostics:
OBD-II system interpretation, scan tool usage, live data analysis, circuit testing
Technical Depth
Depth:
Comprehensive: Covers everything from routine maintenance to complete engine and transmission overhauls, including detailed electrical system diagnostics and body repair.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text for quick information retrieval
Printability:
Printable pages for on-the-go access or physical referencing
Print Quality
Image Resolution:
High-resolution for clear diagrams and illustrations
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
1JZ-GE
Engine Type:
DOHC 24-valve VVT-i inline-6
Displacement:
2,997 cc (3.0 Liters)
Performance
Horsepower:
215 hp @ 5,800 rpm (approx.)
Torque:
218 lb-ft @ 3,800 rpm (approx.)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Sequential Multi-port Fuel Injection (SFI)
Fuel Type:
Unleaded Premium Gasoline (91 Octane or higher recommended)
Cooling System
Coolant Type:
Toyota Super Long Life Coolant (SLLC) - Pink
Lubrication
Oil Type:
SAE 5W-30 Synthetic (API Certified)
Oil Capacity:
Approximately 6.4 US quarts (6.1 Liters) with filter change
Ignition System
Spark Plugs:
Iridium Long Life (e.g., Denso IKH20, NGK ILFR6A)
🔧 Transmission
Standard
Transmission Type:
A650E 5-Speed Electronically Controlled Automatic Overdrive
Optional
Transmission Type:
FS5R30A 5-Speed Manual
Features
Automatic Transmission Features:
Adaptive Shift Logic (ASL), Snow mode
Fluid Specifications
Automatic Transmission Fluid:
Toyota Genuine ATF WS (World Standard)
Manual Transmission Fluid:
API GL-4 or GL-5 SAE 75W-90 Gear Oil
Capacity
Automatic Transmission Fluid Capacity:
Approximately 4.0 US quarts (3.8 Liters) for dry fill; Check dipstick for normal level
📐 Dimensions
Exterior
Length:
177.0 inches (4,495 mm)
Width:
67.5 inches (1,715 mm)
Height:
55.7 inches (1,415 mm)
Wheelbase:
105.1 inches (2,670 mm)
Front Track:
58.7 inches (1,490 mm)
Rear Track:
58.5 inches (1,485 mm)
Weights
Curb Weight:
Approximately 3,300 - 3,400 lbs (1,497 - 1,542 kg) depending on transmission and options
Gross Vehicle Weight Rating Gvwr:
Approx. 4,400 lbs (1,996 kg)
Towing Capacity:
Not Recommended
Wheels And Tires
Standard Wheel Size:
16-inch alloy
Optional Wheel Size:
17-inch alloy
Standard Tire Size:
205/55R16
Optional Tire Size:
215/45R17 (Sport Package)
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Wheel Offset:
ET45 (16-inch), ET45 (17-inch)
Interior
Passenger Volume:
Approx. 94.3 cu ft
Cargo Volume:
Approx. 11.4 cu ft (trunk)
🛡️ Safety Features
Ratings
NHTSA Frontal Crash Rating Driver:
5 Stars (2005 Model Year)
NHTSA Frontal Crash Rating Passenger:
5 Stars (2005 Model Year)
IIHS Frontal Offset Rating:
Good (2005 Model Year)
Active Features
ABS:
Standard Anti-lock Braking System (4-wheel disc brakes)
Traction Control:
Standard TRAC (Traction Control)
Stability Control:
Optional VSC (Vehicle Stability Control)
Passive Features
Airbags:
Front dual-stage airbags, front side airbags, front and rear side curtain airbags (optional)
Seatbelts:
Pre-tensioning front seatbelts with force limiters, three-point rear seatbelts
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Premium Mark Levinson audio system (optional), AM/FM stereo with CD player, cassette player (early models), optional navigation system
Display:
Color LCD display for climate control, navigation, and audio information
Driver Assistance
Cruise Control:
Standard electronic cruise control
Lighting:
Halogen projector headlamps, optional HID (High-Intensity Discharge) headlamps
Connectivity
Phone Integration:
Optional Bluetooth hands-free phone system (may require specific modules)
Comfort Features
Seats:
Power-adjustable front seats with lumbar support, optional heated front seats, leather upholstery
Climate Control:
Automatic climate control with cabin air filter
Keyless Entry:
Standard keyless entry and push-button start (smart key system)
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 5,000 miles or 6 months, whichever comes first (using conventional oil); Every 10,000 miles or 12 months (using synthetic oil)
Engine Air Filter:
Inspect every 15,000 miles, replace as needed or every 30,000 miles
Cabin Air Filter:
Replace annually or every 15,000 miles
Spark Plugs:
Replace at 100,000 miles (Iridium long-life type)
Transmission Fluid Automatic:
Check periodically, recommended change at 60,000 miles (or as per manual recommendations)
Transmission Fluid Manual:
Inspect periodically, recommended change at 60,000 miles
Brake Fluid Flush:
Every 2 years or 30,000 miles
Coolant Replacement:
Initial replacement at 100,000 miles, then every 50,000 miles thereafter (using SLLC)
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (API Grade 3 or 4)
Power Steering Fluid:
Dexron II/III compatible ATF or specific Lexus power steering fluid
Windshield Washer Fluid:
Water and a dedicated washer fluid additive
Known Issues
Common Problems Engine:
VVT-i solenoid issues (sluggishness, rough idle), potential for oil leaks from valve covers/oil pan gaskets over time, carbon buildup on intake valves (less common than direct injection engines)
Common Problems Transmission:
Automatic transmission sometimes exhibits delayed shifting or harsh engagement; manual transmission clutch wear
Common Problems Suspension:
Worn front lower ball joints, worn sway bar links, potential for rear axle seal leaks
Common Problems Electrical:
Window motor failures, intermittent power door lock issues, radio display fade/pixelation, HVAC blower motor resistor failure
Common Problems Brakes:
Warped rotors, premature brake pad wear on some models
📚 Vehicle History
Brand Heritage
Parent Company:
Toyota Motor Corporation
Brand Philosophy:
Focus on reliability, quality, and customer satisfaction; luxury division of Toyota
Model Evolution
First Generation Launch:
1998 (Japan as Toyota Altezza), 2000 (Global as Lexus IS200/IS300)
Second Generation Launch:
2005 (North America, chassis code XE10)
Design Inspiration:
Sporty styling, inspired by performance sedans, emphasis on driver engagement
Production
Manufacturing Location:
Tahara, Aichi, Japan
Production Years:
2000-2005 (for XE10 chassis globally)
🏆 Awards & Recognition
Recognitions
Consumer Reports Ratings:
Generally good reliability ratings from Consumer Reports during its production run
Ratings
Jd Power Dependability:
Lexus consistently ranked high in J.D. Power vehicle dependability studies
Certifications
Emissions Certification:
Meets or exceeds EPA/CARB emissions standards for its model year
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