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Mercedes Benz SLK Class R171 2005 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: SLK-Class Chassis Code: R171 Model Year: 2005 👋 Introduction Market Position Vehicle Class: Compact Luxury Sports Roadster Target Audience: Enthusiasts, DIY mechanics, professional technicians working on Mercedes-Benz SLK-Class vehicles Competitive Analysis Competitors: BMW Z4, Audi TT, Porsche Boxster (early models), Nissan 350Z Roadster Key Features Highlight: Retractable hardtop (Vario-Roof), sporty handling, premium interior, brand prestige Manual Value Proposition Value: Provides factory-level diagnostic and repair information, saving significant costs compared to dealership service 📋 Manual Details Coverage Areas General Coverage: All repairs, servicing, and troubleshooting procedures Specific Systems: Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Body, HVAC, Convertible Roof System Page Count Estimated Pages: Hundreds (exact number not specified, but indicative of comprehensive coverage) Manual Type Type: Factory Service Repair Workshop Manual Language Language: English (Assumed based on product description context) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, pistons, crankshaft, camshafts, timing, lubrication system, cooling system Engine Management: Fuel injection, ignition system, emissions control, engine sensors and actuators, diagnostic trouble codes (DTCs) Transmission Manual: Manual transmission disassembly, assembly, inspection, gear selection mechanisms Transmission Automatic: Automatic transmission (e.g., 5G-TRONIC, 7G-TRONIC depending on engine) control, hydraulic system, torque converter, transmission fluid service Drivetrain: Rear axle, differential, drive shafts, CV joints Suspension Front: MacPherson struts, control arms, bushings, ball joints, coil springs, shock absorbers Suspension Rear: Multi-link suspension, trailing arms, control arms, coil springs, shock absorbers Steering: Power steering system, steering rack, steering column, steering wheel Brakes Front: Brake discs, brake calipers, brake pads, hydraulic lines Brakes Rear: Brake discs, brake calipers, brake pads, parking brake mechanism Anti-Lock Braking System: ABS modulator, wheel speed sensors, ABS control module Electronic Stability Program: ESP/ASR control unit, yaw rate sensor, steering angle sensor Electrical System General: Battery, charging system, starter motor, fuses, relays, wiring diagrams Lighting System: Headlights, taillights, interior lighting, fog lights, bulb replacement Instrument Cluster: Gauges, warning indicators, display modules Audio Visual System: Radio, CD player, speakers, antenna (specifics may vary by trim) Comfort Controls: HVAC system, climate control, seat heating/ventilation (if equipped) Convertible Roof System: Hydraulic system, actuators, sensors, control module, mechanism operation and troubleshooting Body Exterior: Body panels, bumpers, doors, hood, trunk, mirrors, glass replacement Body Interior: Seats, dashboard, door panels, trim, carpeting Wheels And Tires: Wheel specifications, tire pressure monitoring system (TPMS), tire and wheel replacement Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement Troubleshooting: Diagnostic procedures for various systems, symptom-based troubleshooting guides Component Repair And Replacement: Step-by-step instructions for disassembling, repairing, and reassembling virtually all vehicle components Special Tools: Identification and usage of specialized tools required for specific repair procedures Wiring Diagrams: Detailed electrical schematics for all vehicle systems Torque Specifications: Precise torque values for all critical fasteners Specifications And Tolerances: Detailed technical data and acceptable wear limits for components Technical Depth Depth: Comprehensive (covers basic maintenance to complete engine/transmission rebuilds and advanced diagnostics) 📊 Manual Specifications File Format Format: PDF Searchability: Searchable text (implied by PDF format, standard for quality manuals) Print Quality Printability: Printable (single page or entire manual) Binding Type Binding: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) Software Compatibility Operating Systems: Windows & MAC compatible Licensing Usage License: Unlimited use on multiple devices, no expiry ⚙️ Engine Specifications Primary Engine Engine Code Example Slk230: M271 (Supercharged Inline-4) Engine Code Example Slk320: M112 (SOHC V6) Engine Code Example Slk350: M272 (DOHC V6 - introduced later in R171 lifecycle, but variants may be covered) Engine Code Example Slk55 Amg: M113 (SOHC V8) Performance Displacement Slk230: 1.8 Liters (1796 cc) Horsepower Slk230: Approx. 163 hp Torque Slk230: Approx. 177 lb-ft (240 Nm) Displacement Slk350: 3.5 Liters (3498 cc) Horsepower Slk350: Approx. 268 hp Torque Slk350: Approx. 258 lb-ft (350 Nm) Fuel System Type: Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPI) Fuel Type: Premium Unleaded Gasoline (91 Octane or higher recommended) 🔧 Transmission Standard Transmission Slk230: 5-Speed Manual or 5-Speed Automatic Transmission Slk320/350: 5-Speed Automatic or 7-Speed Automatic (7G-TRONIC) Optional Transmission Types: Availability of manual and automatic transmissions varied by engine and market Features Automatic Modes: Comfort (C) and Sport (S) modes 📐 Dimensions Exterior Length: Approx. 4060 mm (159.8 in) Width: Approx. 1777 mm (69.9 in) Height: Approx. 1300 mm (51.2 in) Wheelbase: Approx. 2400 mm (94.5 in) Weights Curb Weight Example Slk230: Approx. 1390 kg (3064 lbs) 🛡️ Safety Features Ratings NHTSA Ratings: Specific NHTSA ratings for 2005 R171 are not readily available, but Mercedes-Benz vehicles typically aim for high safety standards. Active Features ABS: Standard Anti-lock Braking System (ABS) Esp: Standard Electronic Stability Program (ESP) with Traction Control (ASR) Brake Assist: Standard BAS (Brake Assist) Passive Features Airbags Front: Dual-stage front airbags Airbags Side: Standard front side-impact airbags Head Protection: Integrated head protection in A-pillars and...
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Mercedes Benz SLK Class R171 2005 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
SLK-Class
Chassis Code:
R171
Model Year:
2005
👋 Introduction
Market Position
Vehicle Class:
Compact Luxury Sports Roadster
Target Audience:
Enthusiasts, DIY mechanics, professional technicians working on Mercedes-Benz SLK-Class vehicles
Competitive Analysis
Competitors:
BMW Z4, Audi TT, Porsche Boxster (early models), Nissan 350Z Roadster
Key Features
Highlight:
Retractable hardtop (Vario-Roof), sporty handling, premium interior, brand prestige
Manual Value Proposition
Value:
Provides factory-level diagnostic and repair information, saving significant costs compared to dealership service
📋 Manual Details
Coverage Areas
General Coverage:
All repairs, servicing, and troubleshooting procedures
Specific Systems:
Engine, Transmission, Drivetrain, Suspension, Steering, Brakes, Electrical System, Body, HVAC, Convertible Roof System
Page Count
Estimated Pages:
Hundreds (exact number not specified, but indicative of comprehensive coverage)
Manual Type
Type:
Factory Service Repair Workshop Manual
Language
Language:
English (Assumed based on product description context)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, pistons, crankshaft, camshafts, timing, lubrication system, cooling system
Engine Management:
Fuel injection, ignition system, emissions control, engine sensors and actuators, diagnostic trouble codes (DTCs)
Transmission Manual:
Manual transmission disassembly, assembly, inspection, gear selection mechanisms
Transmission Automatic:
Automatic transmission (e.g., 5G-TRONIC, 7G-TRONIC depending on engine) control, hydraulic system, torque converter, transmission fluid service
Drivetrain:
Rear axle, differential, drive shafts, CV joints
Suspension Front:
MacPherson struts, control arms, bushings, ball joints, coil springs, shock absorbers
Suspension Rear:
Multi-link suspension, trailing arms, control arms, coil springs, shock absorbers
Steering:
Power steering system, steering rack, steering column, steering wheel
Brakes Front:
Brake discs, brake calipers, brake pads, hydraulic lines
Brakes Rear:
Brake discs, brake calipers, brake pads, parking brake mechanism
Anti-Lock Braking System:
ABS modulator, wheel speed sensors, ABS control module
Electronic Stability Program:
ESP/ASR control unit, yaw rate sensor, steering angle sensor
Electrical System General:
Battery, charging system, starter motor, fuses, relays, wiring diagrams
Lighting System:
Headlights, taillights, interior lighting, fog lights, bulb replacement
Instrument Cluster:
Gauges, warning indicators, display modules
Audio Visual System:
Radio, CD player, speakers, antenna (specifics may vary by trim)
Comfort Controls:
HVAC system, climate control, seat heating/ventilation (if equipped)
Convertible Roof System:
Hydraulic system, actuators, sensors, control module, mechanism operation and troubleshooting
Body Exterior:
Body panels, bumpers, doors, hood, trunk, mirrors, glass replacement
Body Interior:
Seats, dashboard, door panels, trim, carpeting
Wheels And Tires:
Wheel specifications, tire pressure monitoring system (TPMS), tire and wheel replacement
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement
Troubleshooting:
Diagnostic procedures for various systems, symptom-based troubleshooting guides
Component Repair And Replacement:
Step-by-step instructions for disassembling, repairing, and reassembling virtually all vehicle components
Special Tools:
Identification and usage of specialized tools required for specific repair procedures
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems
Torque Specifications:
Precise torque values for all critical fasteners
Specifications And Tolerances:
Detailed technical data and acceptable wear limits for components
Technical Depth
Depth:
Comprehensive (covers basic maintenance to complete engine/transmission rebuilds and advanced diagnostics)
📊 Manual Specifications
File Format
Format:
PDF
Searchability:
Searchable text (implied by PDF format, standard for quality manuals)
Print Quality
Printability:
Printable (single page or entire manual)
Binding Type
Binding:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital)
Software Compatibility
Operating Systems:
Windows & MAC compatible
Licensing
Usage License:
Unlimited use on multiple devices, no expiry
⚙️ Engine Specifications
Primary Engine
Engine Code Example Slk230:
M271 (Supercharged Inline-4)
Engine Code Example Slk320:
M112 (SOHC V6)
Engine Code Example Slk350:
M272 (DOHC V6 - introduced later in R171 lifecycle, but variants may be covered)
Engine Code Example Slk55 Amg:
M113 (SOHC V8)
Performance
Displacement Slk230:
1.8 Liters (1796 cc)
Horsepower Slk230:
Approx. 163 hp
Torque Slk230:
Approx. 177 lb-ft (240 Nm)
Displacement Slk350:
3.5 Liters (3498 cc)
Horsepower Slk350:
Approx. 268 hp
Torque Slk350:
Approx. 258 lb-ft (350 Nm)
Fuel System
Type:
Electronic Fuel Injection (EFI) / Multi-Point Fuel Injection (MPI)
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher recommended)
🔧 Transmission
Standard
Transmission Slk230:
5-Speed Manual or 5-Speed Automatic
Transmission Slk320/350:
5-Speed Automatic or 7-Speed Automatic (7G-TRONIC)
Optional
Transmission Types:
Availability of manual and automatic transmissions varied by engine and market
Features
Automatic Modes:
Comfort (C) and Sport (S) modes
📐 Dimensions
Exterior
Length:
Approx. 4060 mm (159.8 in)
Width:
Approx. 1777 mm (69.9 in)
Height:
Approx. 1300 mm (51.2 in)
Wheelbase:
Approx. 2400 mm (94.5 in)
Weights
Curb Weight Example Slk230:
Approx. 1390 kg (3064 lbs)
🛡️ Safety Features
Ratings
NHTSA Ratings:
Specific NHTSA ratings for 2005 R171 are not readily available, but Mercedes-Benz vehicles typically aim for high safety standards.
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Esp:
Standard Electronic Stability Program (ESP) with Traction Control (ASR)
Brake Assist:
Standard BAS (Brake Assist)
Passive Features
Airbags Front:
Dual-stage front airbags
Airbags Side:
Standard front side-impact airbags
Head Protection:
Integrated head protection in A-pillars and optional rollover protection bars
Seatbelts:
3-point inertia-reel seatbelts with belt tensioners and force limiters
💡 Technology Features
Infotainment
Audio System:
Optional COMAND (Cockpit Management and Navigation Display) system with integrated navigation, radio, CD player, and optional changer
Display:
Color LCD display for infotainment and vehicle settings
Driver Assistance
Cruise Control:
Standard cruise control
Parking Assistance:
Optional front and rear Parktronic parking sensors
Connectivity
Phone Integration:
Optional Bluetooth hands-free telephony system
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles or 12 months, whichever comes first (refer to specific vehicle maintenance schedule)
Major Service Interval:
Consult manual for detailed service A, B, and other interval schedules (e.g., spark plugs, transmission fluid, coolant)
Fluid Specifications
Engine Oil Type:
MB 229.5 or MB 229.51 Approved Synthetic (e.g., Mobil 1 0W-40, Castrol EDGE 5W-40)
Engine Oil Capacity Example Slk230:
Approx. 5.5 liters (5.8 US quarts)
Transmission Fluid Automatic:
MB 236.10 or MB 236.14 Approved ATF (e.g., Pentosin ATF1, Shell ATF 134)
Coolant Type:
Mercedes-Benz approved coolant (e.g., G48 or equivalent blue coolant)
Brake Fluid Type:
DOT 4 (MB 331.0)
Known Issues
Common Issues R171:
Water ingress in ECU box, door seal leaks, convertible top hydraulic cylinder leaks, serpentine belt tensioner failure, rust on wheel arches and sills
📚 Vehicle History
Brand Heritage
Heritage:
Mercedes-Benz has a long history of producing premium vehicles and sports cars, including the iconic 300 SL and predecessors to the SLK line.
Model Evolution
R170 Predecessor:
The R171 replaced the first-generation SLK (R170), which pioneered the Vario-Roof retractable hardtop in its segment.
R171 Design:
The R171 featured a more aggressive and streamlined design compared to its predecessor, drawing inspiration from the SLR McLaren.
Production
Production Years:
2004-2011 (R171 generation)
Manufacturing Location:
Bremen, Germany
🏆 Awards & Recognition
Recognitions
Ward Auto:
The R171 generation likely benefited from Mercedes-Benz's reputation for engineering and safety, though specific 'award' mentions for the 2005 model year are not prominent.
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