🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution Year: 2005 Codes Chassis Code: CT9A Engine Code: 4G63 👋 Introduction Market Position Segment: Performance Sedan / Rally Homologation Special Target Audience: Enthusiasts, tuners, and owners seeking in-depth knowledge for maintenance and performance modifications. Competitive Analysis Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Ralliart (lower trim). Key Features Performance Focus: Designed for high-performance driving, rally-bred technology. AWD System: Iconic Active Yaw Control (AYC) and Active Center Differential (ACD) system for advanced traction. Engine Powerplant: Legendary turbocharged 4G63 engine, a favorite for tuning and performance. 📋 Manual Details Coverage Areas Coverage Scope: Complete service and repair for all systems and components. Page Count Estimated Pages: 1500+ Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, block, pistons, crankshaft, camshafts, valve train. Engine Fuel System: Fuel injection system (MPI), fuel pump, injectors, fuel pressure regulator, fuel filter replacement. Engine Ignition System: Ignition coils, spark plugs, crank angle sensor, camshaft position sensor, ignition timing. Engine Cooling System: Radiator, water pump, thermostat, coolant hoses, fan system, troubleshooting overheating. Engine Lubrication System: Oil pump, oil filter, oil pan, oil pressure monitoring, oil cooler (if equipped). Forced Induction: Turbocharger (TD05H-16G), intercooler, boost control system, wastegate, blow-off valve. Exhaust System: Exhaust manifold, catalytic converter, mufflers, exhaust sensors (O2). Transmission Manual: 5-speed and 6-speed (RS models) manual transmission, clutch system, gearbox overhaul, gear ratios. Transmission AWD: Advanced All-Wheel Control (AWC) system, Active Center Differential (ACD), electronically controlled viscous coupling (VCU), rear differential. Suspension Front: MacPherson strut, control arms, anti-roll bar, steering knuckle, wheel bearing replacement. Suspension Rear: Multi-link independent suspension, trailing arms, shock absorbers, springs, alignment specifications. Brakes Front: Brembo 4-piston calipers, vented rotors, brake pad replacement, caliper service. Brakes Rear: Brembo 2-piston calipers, vented rotors, brake pad replacement, caliper service. Steering System: Power steering system, steering rack, tie rod ends, steering column, alignment procedures. Electrical System: Battery, charging system (alternator), starter motor, lighting system, wiring diagrams. ECU Tuning Diagnostics: Engine Control Unit (ECU) diagnostics, sensor data interpretation, fault codes (DTCs) and troubleshooting charts. Body Exterior: Body panels, doors, hood, trunk, bumpers, trim, glass replacement. Body Interior: Seats, dashboard, center console, door panels, headliner, carpet replacement. Climate Control: HVAC system, air conditioning (A/C) compressor, refrigerant, heater core, blower motor, climate control module. Safety Systems: Airbag system, SRS (Supplemental Restraint System) components and diagnostics, seat belts. Procedures Included Routine Maintenance: Oil and filter change, air filter replacement, fuel filter replacement, spark plug replacement, coolant flush, brake fluid flush. Troubleshooting: Diagnostic procedures for all major systems, fault code interpretation, step-by-step troubleshooting flowcharts. Major Repairs: Engine rebuilds, transmission overhauls, turbocharger replacement, suspension component replacement, brake system service. Component Replacement: Detailed instructions for replacing individual parts and assemblies across all vehicle systems. Electrical Diagnostics: Wiring diagrams for all circuits, troubleshooting electrical faults, component testing. Suspension Alignment: Front and rear wheel alignment specifications and adjustment procedures. A C Service: Refrigerant handling, leak detection, component replacement, system evacuation and charging. Body Work: Panel removal and installation, door adjustment, glass replacement. Technical Depth Depth Level: Comprehensive - covers everything from basic maintenance to complete engine and transmission rebuilds. Diagnostic Tools: Information on diagnostic trouble codes (DTCs) and sensor readings, implying use of scan tools. Torque Specifications: Detailed torque values for all fasteners and critical components. Clearances Tolerances: Specific engine and mechanical clearances and tolerances for assembly. 📊 Manual Specifications File Format PDF Quality: High-resolution, searchable text and clear diagrams. Printable: Yes, pages are printable. Print Quality Diagram Clarity: Crisp, clear, and easily understandable technical drawings and schematics. Binding Type Binding Type: N/A (Digital PDF Download) Paper Type Paper Type: N/A (Digital PDF Download) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, 16-valve DOHC Turbocharged Displacement: 2.0 Liters (1997 cc) Performance Horsepower Peak: 276 HP (206 kW) @ 6500 RPM (JDM/Euro Spec) Torque Peak: 289 lb-ft (392 Nm) @ 3500 RPM (JDM/Euro Spec) Redline: 7500 RPM Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Recommended Fuel: 91 Octane (Premium Unleaded) Turbocharger Turbo Model: Mitsubishi TD05H-16G 🔧 Transmission Standard Transmission Type: 6-speed Manual (RS Model) Optional Transmission Type: 5-speed Manual (GSR Model) Features AWD System: Mitsubishi Active Yaw Control (AYC) and Active Center Differential (ACD) Clutch Type: Hydraulically actuated, multi-plate dry clutch 📐 Dimensions Exterior Length: 4420 mm (174.0 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Weights Curb Weight: 1450 kg (3197 lbs) - Approx. 🛡️ Safety Features Ratings NHTSA Rating: Not Specifically Rated (Vehicle Class/Era) Active Features ABS: Yes, Anti-lock Braking System Traction Control: Yes, Active Traction Control (ATC) Passive Features Airbags: Driver and Passenger Airbags Seatbelts: 3-point Seatbelts with Pretensioners 💡 Technology Features Infotainment Head Unit: Factory AM/FM/CD player with optional premium sound system. Display: Basic LCD...