KIA Sedona 2006-2009 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Kia Model: Sedona Alternative Model Name: Carnival Generation Generation Designation: WH Codes Chassis Code: WH 👋 Introduction Market Position Vehicle Segment: Full-size minivan Competitive Set Era: Competed with models like the Toyota Sienna, Honda Odyssey, Dodge Grand Caravan, and Chevrolet Uplander during its production run. Competitive Analysis Value Proposition: The Sedona offered a strong value proposition, often providing more features and space for the price compared to its Japanese and American competitors. Key Features Exterior Styling: The WH generation Sedona featured a more modern and European-inspired design compared to its predecessor, with a prominent grille and swept-back headlights. Interior Versatility: Known for its spacious and flexible interior, offering seating for up to seven or eight passengers with various configurations for cargo and passenger carrying. Manual Benefit: Provides DIY enthusiasts and professional mechanics with the detailed information needed for accurate diagnosis, repair, and maintenance, ensuring optimal performance and longevity of the vehicle. 📋 Manual Details Coverage Areas Applicable Years: 2006, 2007, 2008, 2009 Page Count Estimated Page Count: Over 2500 pages (typical for comprehensive factory service manuals of this era) Manual Type Manual Type: Factory Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, emissions control, exhaust system, cooling system, lubrication system, engine management (ECM/PCM), torque converter clutch (TCC) operation. Drivetrain: Automatic transmission (AT), transaxle, drive shafts, axles, differentials, hub bearings, transfer case (if applicable). Brakes: Hydraulic system, power assist, anti-lock braking system (ABS), electronic brake-force distribution (EBD), parking brake, brake fluid specifications, component testing and replacement. Suspension: Front suspension (struts, control arms, ball joints, bushings), rear suspension (multi-link, trailing arms, shocks/struts), steering system (power steering pump, rack and pinion, tie rods), wheel alignment specifications. Electrical System: Battery, charging system (alternator), starting system (starter motor), fuses, relays, wiring diagrams, lighting (headlights, taillights, interior), power windows, power locks, mirrors, horn. Body And Chassis: Frame construction, body panels, doors, hood, liftgate, interior trim, seats, weatherstripping, glass replacement, underbody components. HVAC System: Air conditioning (compressor, condenser, evaporator, refrigerant), heating system (heater core, blower motor), climate control operation, diagnostic procedures. Safety Systems: Airbag system (SRS components, deployment, diagnostic codes), seat belt mechanisms. Procedures Included Routine Maintenance: Oil and filter changes, fluid level checks and top-offs, tire rotation, air filter replacement, spark plug replacement, brake pad inspection. Diagnostic Procedures: Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), sensor testing, component testing using multimeters and scan tools. Repair And Replacement: Step-by-step instructions for component removal, repair, and installation across all major vehicle systems, including engine teardown, transmission overhaul, brake caliper replacement, suspension component renewal, and electrical component servicing. Torque Specifications: Detailed torque values for all critical fasteners and components. Schematics And Diagrams: Comprehensive electrical wiring diagrams, vacuum diagrams, and system schematics. Technical Depth Depth Of Coverage: Comprehensive (covers everything from basic maintenance to full engine and transmission rebuilds, including diagnostics and specifications for all major systems). 📊 Manual Specifications File Format File Format Compatibility: PDF, compatible with Windows, Linux, and macOS operating systems. Print Quality Digital Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type Digital: N/A (Digital PDF) Paper Type Paper Type Digital: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type 1: 3.8L V6 SOHC Engine Code 1: G6CU Displacement 1: 3778 cc (3.8 Liters) Bore X Stroke 1: 96.0 mm x 87.0 mm Compression Ratio 1: 9.6:1 Performance Horsepower 1: Approx. 240-250 hp @ 6000 rpm (varies slightly by year/market) Torque 1: Approx. 255-260 lb-ft @ 4500 rpm (varies slightly by year/market) Fuel System Fuel Delivery 1: Electronic Multi-Point Fuel Injection (MPI) Fuel Type 1: Unleaded gasoline Maintenance Points Oil Capacity 1: Approx. 5.0 quarts (4.7 liters) with filter (check manual for exact capacity) Spark Plug Type 1: Refer to manual for specific part number (e.g., NGK, Champion, Denso iridium recommended) 🔧 Transmission Standard Transmission Type 1: 5-Speed Automatic Transmission (5-Speed Sportmatic) Optional Transmission Options: No manual transmission option available for this generation. Features Sportmatic Mode: Driver can manually select gears for a more engaging driving experience. Maintenance Points Transmission Fluid Type 1: Kia SPIII Automatic Transmission Fluid (ATF) or equivalent (refer to manual for exact specification and capacity) Transmission Fluid Capacity 1: Approx. 7.0-8.0 quarts (6.6-7.6 liters) (check manual for exact capacity and procedure) 📐 Dimensions Exterior Wheelbase: Approx. 118.1 inches (3000 mm) Length: Approx. 200.0 inches (5080 mm) Width: Approx. 78.1 inches (1985 mm) Height: Approx. 69.5 inches (1765 mm) Interior Passenger Volume: Approx. 159.0 cubic feet (4502 liters) Cargo Cargo Volume Behind 3Rd Row: Approx. 30.6 cubic feet (867 liters) Cargo Volume Behind 2Nd Row: Approx. 75.1 cubic feet (2127 liters) Cargo Volume Behind 1St Row: Approx. 142.0 cubic feet (4021 liters) Weights Curb Weight: Approx. 4,400 - 4,600 lbs (2000 - 2087 kg)...
Competed with models like the Toyota Sienna, Honda Odyssey, Dodge Grand Caravan, and Chevrolet Uplander during its production run.
Competitive Analysis
Value Proposition:
The Sedona offered a strong value proposition, often providing more features and space for the price compared to its Japanese and American competitors.
Key Features
Exterior Styling:
The WH generation Sedona featured a more modern and European-inspired design compared to its predecessor, with a prominent grille and swept-back headlights.
Interior Versatility:
Known for its spacious and flexible interior, offering seating for up to seven or eight passengers with various configurations for cargo and passenger carrying.
Manual Benefit:
Provides DIY enthusiasts and professional mechanics with the detailed information needed for accurate diagnosis, repair, and maintenance, ensuring optimal performance and longevity of the vehicle.
📋 Manual Details
Coverage Areas
Applicable Years:
2006, 2007, 2008, 2009
Page Count
Estimated Page Count:
Over 2500 pages (typical for comprehensive factory service manuals of this era)
Air conditioning (compressor, condenser, evaporator, refrigerant), heating system (heater core, blower motor), climate control operation, diagnostic procedures.
Safety Systems:
Airbag system (SRS components, deployment, diagnostic codes), seat belt mechanisms.
Procedures Included
Routine Maintenance:
Oil and filter changes, fluid level checks and top-offs, tire rotation, air filter replacement, spark plug replacement, brake pad inspection.
Diagnostic Procedures:
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), sensor testing, component testing using multimeters and scan tools.
Repair And Replacement:
Step-by-step instructions for component removal, repair, and installation across all major vehicle systems, including engine teardown, transmission overhaul, brake caliper replacement, suspension component renewal, and electrical component servicing.
Torque Specifications:
Detailed torque values for all critical fasteners and components.
Schematics And Diagrams:
Comprehensive electrical wiring diagrams, vacuum diagrams, and system schematics.
Technical Depth
Depth Of Coverage:
Comprehensive (covers everything from basic maintenance to full engine and transmission rebuilds, including diagnostics and specifications for all major systems).
📊 Manual Specifications
File Format
File Format Compatibility:
PDF, compatible with Windows, Linux, and macOS operating systems.
Print Quality
Digital Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type Digital:
N/A (Digital PDF)
Paper Type
Paper Type Digital:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Type 1:
3.8L V6 SOHC
Engine Code 1:
G6CU
Displacement 1:
3778 cc (3.8 Liters)
Bore X Stroke 1:
96.0 mm x 87.0 mm
Compression Ratio 1:
9.6:1
Performance
Horsepower 1:
Approx. 240-250 hp @ 6000 rpm (varies slightly by year/market)
Torque 1:
Approx. 255-260 lb-ft @ 4500 rpm (varies slightly by year/market)
Fuel System
Fuel Delivery 1:
Electronic Multi-Point Fuel Injection (MPI)
Fuel Type 1:
Unleaded gasoline
Maintenance Points
Oil Capacity 1:
Approx. 5.0 quarts (4.7 liters) with filter (check manual for exact capacity)
Spark Plug Type 1:
Refer to manual for specific part number (e.g., NGK, Champion, Denso iridium recommended)
No manual transmission option available for this generation.
Features
Sportmatic Mode:
Driver can manually select gears for a more engaging driving experience.
Maintenance Points
Transmission Fluid Type 1:
Kia SPIII Automatic Transmission Fluid (ATF) or equivalent (refer to manual for exact specification and capacity)
Transmission Fluid Capacity 1:
Approx. 7.0-8.0 quarts (6.6-7.6 liters) (check manual for exact capacity and procedure)
📐 Dimensions
Exterior
Wheelbase:
Approx. 118.1 inches (3000 mm)
Length:
Approx. 200.0 inches (5080 mm)
Width:
Approx. 78.1 inches (1985 mm)
Height:
Approx. 69.5 inches (1765 mm)
Interior
Passenger Volume:
Approx. 159.0 cubic feet (4502 liters)
Cargo
Cargo Volume Behind 3Rd Row:
Approx. 30.6 cubic feet (867 liters)
Cargo Volume Behind 2Nd Row:
Approx. 75.1 cubic feet (2127 liters)
Cargo Volume Behind 1St Row:
Approx. 142.0 cubic feet (4021 liters)
Weights
Curb Weight:
Approx. 4,400 - 4,600 lbs (2000 - 2087 kg)
Gross Vehicle Weight Rating Gvwr:
Approx. 5,900 - 6,100 lbs (2676 - 2767 kg)
Wheels And Tires
Standard Wheel Size:
17-inch alloy wheels
Standard Tire Size:
235/60R17
Bolt Pattern:
5x114.3 mm (5x4.5 inches)
Wheel Offset:
Refer to manual for specific offset (typically around +40mm to +45mm)
🛡️ Safety Features
Ratings
NHTSA Front Impact Rating:
Generally rated 'Good' or 'Acceptable' depending on the specific test and year (refer to NHTSA archives for exact ratings).
NHTSA Side Impact Rating:
Generally rated 'Good' or 'Acceptable' depending on the specific test and year (refer to NHTSA archives for exact ratings).
IIHS Front Crashworthiness:
Variable ratings across model years. Some models received 'Good' ratings, while others were 'Acceptable' or 'Marginal'.
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Standard Electronic Brake-force Distribution
Traction Control:
Available Traction Control System (TCS)
Electronic Stability Control:
Available Electronic Stability Control (ESC) or Vehicle Stability Management (VSM)
Passive Features
Airbags:
Standard front airbags, available side curtain airbags for all three rows, and available front-seat side airbags.
Seat Belts:
Three-point seat belts for all seating positions, with pretensioners and load limiters for front seats.
Child Seat Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system in second and third rows.
💡 Technology Features
Infotainment
Available Audio Systems:
Base audio system with AM/FM, CD player; optional premium audio systems with more speakers, subwoofer, and auxiliary input jack.
Navigation System:
Optional DVD-based or HDD-based navigation system available on higher trim levels.
Rear Seat Entertainment:
Optional rear-seat entertainment system with DVD player and screen.
Driver Assistance
Parking Sensors:
Available rear parking assist sensors.
Backup Camera:
Optional rearview camera integrated into the infotainment display on later models.
Connectivity
Auxiliary Input:
Auxiliary audio input jack for connecting portable music devices.
Remote Keyless Entry:
Standard remote keyless entry and alarm system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 to 12 months, whichever comes first (refer to manual for specific recommendation based on driving conditions).
Air Filter Replacement Interval:
Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).
Cabin Air Filter Replacement Interval:
Inspect/replace every 15,000 miles (24,000 km) or annually.
Spark Plug Replacement Interval:
Refer to manual. For iridium plugs, often 100,000 miles (160,000 km) is typical, but consult manual for exact interval.
Transmission Fluid Change Interval:
Every 60,000 to 100,000 miles (96,000 to 160,000 km) under normal conditions. Severe service may require more frequent changes (consult manual).
Coolant Flush Interval:
Initial flush at 100,000 miles (160,000 km), then every 50,000 miles (80,000 km) or 5 years thereafter.
Fluid Specifications
Engine Oil Viscosity 1:
SAE 5W-30 (API SM or higher classification recommended)
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid (refer to manual for specific designation)
Power Steering Fluid Type:
Refer to manual for specific fluid type (often PSF or ATF compatible)
Coolant Type:
Ethylene glycol-based coolant (long-life, typically green or orange depending on formulation) - refer to manual for specific Kia coolant specification.
Known Issues
Common Engine Issues:
Occasional oil leaks from valve cover gaskets or oil pan; potential for carbon buildup on intake valves in high-mileage vehicles.
Common Transmission Issues:
Some reports of rough shifting or transmission slipping; regular fluid changes are crucial for longevity. Check for any TSBs (Technical Service Bulletins).
Common Suspension Issues:
Wear in control arm bushings, ball joints, and strut mounts leading to knocking noises or handling issues. Alignment is critical for tire wear.
Common Electrical Issues:
Intermittent issues with power windows, door locks, or interior lighting can occur; check fuses and wiring harnesses.
Preventative Maintenance
Key Preventative Measures:
Regularly check and maintain all fluid levels, inspect brake components for wear, replace filters at recommended intervals, and address any unusual noises or symptoms promptly.
📚 Vehicle History
Brand Heritage
Kia Minivan Legacy:
Kia entered the minivan segment with the original Sedona (VQ) and continued to refine it with the WH generation, aiming to provide a competitive and value-oriented option.
Model Evolution
Generation Introduction:
The WH generation Kia Sedona (also known as Carnival in many markets) was introduced for the 2006 model year, representing a significant redesign and improvement over the previous generation.
Design Philosophy:
This generation was developed with a focus on European styling influences, improved ride quality, and enhanced safety features.
Production
Manufacturing Location:
Primarily manufactured at Kia's Hwaseong Plant in South Korea.
Production Years For Wh Generation:
2006-2010 (with the 2010 model year often being a carryover or minor update before the next generation).
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
No consistent 'Top Safety Pick' awards noted for this specific generation. Safety ratings varied by year and test parameters.
Ratings
Consumer Reports Reliability:
Reliability ratings from Consumer Reports were generally average to below average for this model year range, typical for Kia vehicles of this era, but improving.
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