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Yamaha YFM700 700 Raptor 2006-2009 Workshop Service Manual

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🏷️ Basic Information Identification Make: Yamaha Model: YFM700 Raptor Model Variant: 700 Raptor Codes Product Name: Yamaha YFM700 700 Raptor 2006-2009 Workshop Service Manual PDF Download 👋 Introduction Market Position Quad Type: High-performance sport ATV Target Audience: Enthusiasts, racers, serious recreational riders, maintenance and repair shops Competitive Analysis Key Competitors Era: Honda TRX450R, Suzuki LT-R450, KTM 450 SX Key Features Vehicle Performance Focus: Power, handling, suspension, and rider comfort for aggressive riding. Manual Benefit: Empowers owners and technicians with the knowledge to maintain, diagnose, and repair the YFM700 Raptor effectively. 📋 Manual Details Coverage Areas Applicable Model Years: 2006, 2007, 2008, 2009 Page Count Page Count: 401 Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine assembly, disassembly, lubrication, cooling system, fuel injection system, ignition system, starting system, exhaust system Drivetrain Systems: Clutch, transmission (gearbox), final drive, driveshafts, differential Chassis Systems: Frame, suspension (front and rear), steering system, braking system (hydraulic and mechanical components), wheels, tires Electrical Systems: Wiring diagrams, lighting system, battery, charging system, starter motor, ignition system components, sensors, ECU (Engine Control Unit) Body And Exterior: Body panels, plastics, trim, seat assembly, handlebars, fenders Procedures Included Maintenance Procedures: Routine checks, fluid changes, filter replacements, lubrication points, valve clearance adjustment, battery maintenance Repair Procedures: Engine rebuild, transmission overhaul, suspension component replacement, brake caliper service, electrical component diagnosis and repair Troubleshooting Guides: Diagnostic charts for common problems, symptom-based troubleshooting, fault code interpretation (if applicable) Technical Specifications Data: Torque specifications for all fasteners, engine specifications, dimensions, clearances, electrical data Technical Depth Depth Of Coverage: Comprehensive rebuild and overhaul procedures for all major mechanical and electrical systems. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality Recommendation: High-resolution, suitable for printing individual pages or the entire...
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Yamaha YFM700 700 Raptor 2006-2009 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
YFM700 Raptor
Model Variant:
700 Raptor
Codes
Product Name:
Yamaha YFM700 700 Raptor 2006-2009 Workshop Service Manual PDF Download
👋 Introduction
Market Position
Quad Type:
High-performance sport ATV
Target Audience:
Enthusiasts, racers, serious recreational riders, maintenance and repair shops
Competitive Analysis
Key Competitors Era:
Honda TRX450R, Suzuki LT-R450, KTM 450 SX
Key Features
Vehicle Performance Focus:
Power, handling, suspension, and rider comfort for aggressive riding.
Manual Benefit:
Empowers owners and technicians with the knowledge to maintain, diagnose, and repair the YFM700 Raptor effectively.
📋 Manual Details
Coverage Areas
Applicable Model Years:
2006, 2007, 2008, 2009
Page Count
Page Count:
401
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine assembly, disassembly, lubrication, cooling system, fuel injection system, ignition system, starting system, exhaust system
Drivetrain Systems:
Clutch, transmission (gearbox), final drive, driveshafts, differential
Chassis Systems:
Frame, suspension (front and rear), steering system, braking system (hydraulic and mechanical components), wheels, tires
Electrical Systems:
Wiring diagrams, lighting system, battery, charging system, starter motor, ignition system components, sensors, ECU (Engine Control Unit)
Body And Exterior:
Body panels, plastics, trim, seat assembly, handlebars, fenders
Procedures Included
Maintenance Procedures:
Routine checks, fluid changes, filter replacements, lubrication points, valve clearance adjustment, battery maintenance
Repair Procedures:
Engine rebuild, transmission overhaul, suspension component replacement, brake caliper service, electrical component diagnosis and repair
Troubleshooting Guides:
Diagnostic charts for common problems, symptom-based troubleshooting, fault code interpretation (if applicable)
Technical Specifications Data:
Torque specifications for all fasteners, engine specifications, dimensions, clearances, electrical data
Technical Depth
Depth Of Coverage:
Comprehensive rebuild and overhaul procedures for all major mechanical and electrical systems.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality Recommendation:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, liquid-cooled, 4-valve, single-cylinder
Displacement:
686 cc (cc)
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
9.2:1
Performance
Horsepower Estimate:
Approx. 45-50 HP (at crankshaft, depending on tuning/specifics)
Torque Estimate:
Approx. 42-45 lb-ft (at crankshaft, depending on tuning/specifics)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Mikuni 44mm throttle body
Fuel Type:
Unleaded gasoline (90+ octane recommended)
Ignition System
Ignition Type:
TCI (Transistor Controlled Ignition) with digital ignition advance
Cooling System
Cooling Method:
Liquid-cooled
Lubrication System
Oil Type Recommendation:
Yamalube 4 (10W-40) or equivalent motorcycle oil
Oil Filter Part Number:
Yamaha 5GH-13440-00-00 or equivalent
🔧 Transmission
Standard
Transmission Type:
5-speed constant mesh with reverse
Optional
Optional Transmission:
N/A
Features
Clutch Type:
Wet, multiple-disc
Final Drive:
O-ring sealed chain
Fluid Specifications
Transmission Oil Type:
Yamalube 4 (10W-40) or equivalent motorcycle oil
Fluid Capacities
Transmission Oil Capacity:
Approx. 1.40 L (without filter change), 1.50 L (with filter change)
📐 Dimensions
Exterior
Overall Length:
Approx. 1850 mm (72.8 in)
Overall Width:
Approx. 1280 mm (50.4 in)
Overall Height:
Approx. 1100 mm (43.3 in)
Weights
Curb Weight:
Approx. 192 kg (423 lbs)
Ground Clearance:
Approx. 260 mm (10.2 in)
Wheels Tires
Front Tire Size:
AT21x7-10
Rear Tire Size:
AT20x10-9
Wheelbase:
Approx. 1280 mm (50.4 in)
🛡️ Safety Features
Ratings
Safety Ratings Context:
ATVs are not designed for highway use and do not have NHTSA or IIHS ratings.
Active Features
Braking System:
Hydraulic disc brakes front and rear
Parking Brake:
Mechanical caliper type
Passive Features
Body Construction:
Steel frame, composite body panels.
Operator Safety:
Emphasis on proper riding gear, training, and adherence to trail regulations.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Sport ATV focus, no infotainment system)
Driver Assistance
Driver Assistance Features:
N/A (No electronic driver assistance systems in the modern automotive sense)
Connectivity
Connectivity Features:
N/A
Engine Management
Engine Management System:
Engine Control Unit (ECU) managing fuel injection and ignition timing.
🔧 Maintenance
Service Intervals
Initial Service:
First service typically around 600 miles or 6 months, covering oil change, filter inspection, and general check-up.
Engine Oil Change Interval:
Every 1000 miles or 6 months, whichever comes first.
Air Filter Cleaning Interval:
Every 600 miles or more frequently in dusty conditions.
Valve Clearance Check Interval:
Every 2000 miles or 24 months.
Fluid Specifications
Coolant Type:
Yamaha's Super Coolant or equivalent (50/50 mix of ethylene glycol and deionized water)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, wheel bearings, tie rod ends, often subject to wear due to aggressive use.
Engine Performance Factors:
Regular maintenance, proper fueling, and avoiding over-revving contribute to engine longevity.
Maintenance Importance
Preventive Maintenance Value:
Crucial for maintaining optimal performance, preventing costly repairs, and ensuring rider safety.
📚 Vehicle History
Brand Heritage
Yamaha Powersports Legacy:
Yamaha has a long and successful history in powersports, particularly in motorcycles and ATVs, known for performance and reliability.
Model Evolution
Raptor Lineage:
The YFM700 Raptor succeeded the popular YFM660R, bringing a larger displacement engine, fuel injection, and updated styling.
Production
Production Era:
The 700 Raptor platform has been in continuous production with various updates since 2006, establishing it as a benchmark in the sport ATV segment.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The Yamaha Raptor line is consistently recognized as a leader in the sport ATV market for its performance and handling capabilities.
Ratings
Performance Handling Ratings:
Highly regarded by ATV publications and riders for its superior suspension, chassis tuning, and powerful engine.
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