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BMW 3 Series 325i 2006-2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 3 Series Model Variant: 325i Production Years Covered: 2006, 2007, 2008, 2009, 2010 Codes Chassis Code: E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible) Engine Code: N52B25 👋 Introduction Market Position Positioning: The BMW 3 Series (E90/E91/E92/E93) represented the premium compact executive sports sedan segment, known for its driving dynamics and refined engineering. Competitive Analysis Competitors: Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35/G37 Key Features Driving Dynamics: Rear-wheel drive bias, balanced chassis, responsive steering, powerful inline-6 engine (N52). Build Quality: Premium interior materials, solid construction, and a focus on driver comfort and ergonomics. Target Audience Audience: Enthusiasts, DIY mechanics, professional technicians seeking detailed repair and maintenance information. 📋 Manual Details Coverage Areas Primary Coverage: Workshop Service and Repair Page Count Total Pages: 2520 Manual Type Type: Factory Authorized Service Manual Language Language: English Format Format: PDF (Digital Download) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain, Exhaust System Chassis: Suspension (Front & Rear), Steering System, Braking System (ABS, DSC) Electrical: Engine Management, Lighting, Body Electronics, HVAC Controls, Infotainment, SRS (Airbag) System Body: Body Panels, Doors, Seats, Interior Trim, Exterior Trim, Convertible Top Mechanism (if applicable) Procedures Included Maintenance: Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Fault Finding Procedures Repair: Engine Rebuilds, Transmission Servicing, Suspension Component Replacement, Brake System Repairs, Electrical Component Replacement Installation: Component Installation and Replacement (e.g., starter, alternator, water pump) Technical Depth Depth: Comprehensive, from basic fluid changes to complete engine and transmission overhauls, including electrical schematics and diagnostic procedures. 📊 Manual Specifications File Format File Type: PDF Searchable Text: Yes Print Quality Resolution: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Naturally Aspirated Inline 6-Cylinder Engine Code: N52B25 Displacement: 2.5 Liters (2497 cc) Performance Horsepower: 215 hp @ 6500 RPM Torque: 185 lb-ft @ 2750 RPM Bore X Stroke: 82 mm x 78.5 mm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Valvetronic and VANOS Fuel Type: Premium Unleaded Gasoline (91+ Octane Recommended) Cooling System Coolant Type: BMW Blue Antifreeze/Coolant (G48) Lubrication System Oil Capacity: 6.9 US Quarts (6.5 Liters) with filter change Recommended Oil Viscosity: SAE 0W-30 Synthetic (BMW Longlife-01 or Longlife-04 approved) 🔧 Transmission Standard Transmission Type: 6-speed Manual Transmission (Getrag GS6-37BZ) Optional Transmission Type: 6-speed Automatic Transmission (ZF 6HP19) Features Automatic Features: Steptronic (manual shifting capability) Fluid Specifications Manual Fluid: BMW Manual Transmission Fluid (MTF LT-2 or LT-3) Automatic Fluid: ZF Lifeguardfluid 6 (or equivalent) 📐 Dimensions Exterior Length: Sedan: 178.2 in (4526 mm) Width: Sedan: 69.1 in (1755 mm) Height: Sedan: 56.7 in (1441 mm) Wheelbase: Sedan: 108.7 in (2760 mm) Cargo Trunk Volume: Sedan: 12.0 cu ft (339 Liters) Weights Curb Weight: Approx. 3461 lbs (1570 kg) for Manual Sedan 🛡️ Safety Features Ratings NHTSA Front Impact: 5-Star (Driver & Passenger) NHTSA Side Impact: 5-Star (Front & Rear Passengers) IIHS Top Safety Pick: Yes (for earlier models in this range) Active Features Stability Control: Dynamic Stability Control (DSC), Dynamic Traction Control (DTC) Brakes: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD) Passive Features Airbags: Front, Side-Impact, and Curtain Airbags (SRS) Seat Belts: Pretensioners and Force Limiters 💡 Technology Features Infotainment System Name: iDrive (1st generation, CCC Professional Media) Features: Navigation, Radio (AM/FM), CD Player, Optional Satellite Radio, Bluetooth integration (via adapter or built-in modules). Driver Assistance Features: Cruise Control, Rain Sensing Wipers, Automatic Headlights, Parking Sensors (PDC). Connectivity Options: USB/Auxiliary input (depending on option package), Bluetooth hands-free calling. 🔧 Maintenance Service Intervals Oil Change Interval: BMW Condition Based Service (CBS) system typically recommends oil changes around 10,000-15,000 miles or annually, whichever comes first. Brake Fluid Change: Every 2 years Coolant Change: Initial change at 4 years, then every 2 years thereafter. Spark Plug Replacement: Around 60,000-100,000 miles, depending on spark plug type and driving conditions. Fluid Specifications Power Steering Fluid: Pentosin CHF 11S or equivalent Brake Fluid: DOT 4 (BMW Super Blue Brake Fluid recommended) Known Issues Engine Oil Leaks: Valve cover gasket, oil filter housing gasket, oil pan gasket are common leak points. Cooling System: Water pump failure (especially electric pumps later in the model run), thermostat issues, coolant expansion tank leaks. Crankcase Ventilation System: PCV valve and hoses can clog, leading to rough idle or oil consumption. Suspension: Control arm bushings, ball joints, and sway bar links are wear items. Electrical Systems: Idrive system glitches, E90 specific issues can include stepper motor failures in HVAC, and fuel pump failures. 📚 Vehicle History Brand Heritage Heritage: BMW has a long-standing reputation for producing driver-focused luxury vehicles with exceptional performance and build quality. Model Evolution Generation: This generation (E90/E91/E92/E93) replaced the E46 3 Series, introducing more advanced technology and...
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BMW 3 Series 325i 2006-2010 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
BMW
Model:
3 Series
Model Variant:
325i
Production Years Covered:
2006, 2007, 2008, 2009, 2010
Codes
Chassis Code:
E90 (Sedan), E91 (Wagon/Touring), E92 (Coupe), E93 (Convertible)
Engine Code:
N52B25
👋 Introduction
Market Position
Positioning:
The BMW 3 Series (E90/E91/E92/E93) represented the premium compact executive sports sedan segment, known for its driving dynamics and refined engineering.
Competitive Analysis
Competitors:
Audi A4, Mercedes-Benz C-Class, Lexus IS, Infiniti G35/G37
Key Features
Driving Dynamics:
Rear-wheel drive bias, balanced chassis, responsive steering, powerful inline-6 engine (N52).
Build Quality:
Premium interior materials, solid construction, and a focus on driver comfort and ergonomics.
Target Audience
Audience:
Enthusiasts, DIY mechanics, professional technicians seeking detailed repair and maintenance information.
📋 Manual Details
Coverage Areas
Primary Coverage:
Workshop Service and Repair
Page Count
Total Pages:
2520
Manual Type
Type:
Factory Authorized Service Manual
Language
Language:
English
Format
Format:
PDF (Digital Download)
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Drivetrain, Exhaust System
Chassis:
Suspension (Front & Rear), Steering System, Braking System (ABS, DSC)
Electrical:
Engine Management, Lighting, Body Electronics, HVAC Controls, Infotainment, SRS (Airbag) System
Body:
Body Panels, Doors, Seats, Interior Trim, Exterior Trim, Convertible Top Mechanism (if applicable)
Procedures Included
Maintenance:
Scheduled Maintenance, Oil Changes, Filter Replacements, Fluid Checks and Replacements
Diagnostics:
Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Fault Finding Procedures
Repair:
Engine Rebuilds, Transmission Servicing, Suspension Component Replacement, Brake System Repairs, Electrical Component Replacement
Installation:
Component Installation and Replacement (e.g., starter, alternator, water pump)
Technical Depth
Depth:
Comprehensive, from basic fluid changes to complete engine and transmission overhauls, including electrical schematics and diagnostic procedures.
📊 Manual Specifications
File Format
File Type:
PDF
Searchable Text:
Yes
Print Quality
Resolution:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding:
Not Applicable (Digital Download)
Paper Type
Paper:
Not Applicable (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Naturally Aspirated Inline 6-Cylinder
Engine Code:
N52B25
Displacement:
2.5 Liters (2497 cc)
Performance
Horsepower:
215 hp @ 6500 RPM
Torque:
185 lb-ft @ 2750 RPM
Bore X Stroke:
82 mm x 78.5 mm
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Valvetronic and VANOS
Fuel Type:
Premium Unleaded Gasoline (91+ Octane Recommended)
Cooling System
Coolant Type:
BMW Blue Antifreeze/Coolant (G48)
Lubrication System
Oil Capacity:
6.9 US Quarts (6.5 Liters) with filter change
Recommended Oil Viscosity:
SAE 0W-30 Synthetic (BMW Longlife-01 or Longlife-04 approved)
🔧 Transmission
Standard
Transmission Type:
6-speed Manual Transmission (Getrag GS6-37BZ)
Optional
Transmission Type:
6-speed Automatic Transmission (ZF 6HP19)
Features
Automatic Features:
Steptronic (manual shifting capability)
Fluid Specifications
Manual Fluid:
BMW Manual Transmission Fluid (MTF LT-2 or LT-3)
Automatic Fluid:
ZF Lifeguardfluid 6 (or equivalent)
📐 Dimensions
Exterior
Length:
Sedan: 178.2 in (4526 mm)
Width:
Sedan: 69.1 in (1755 mm)
Height:
Sedan: 56.7 in (1441 mm)
Wheelbase:
Sedan: 108.7 in (2760 mm)
Cargo
Trunk Volume:
Sedan: 12.0 cu ft (339 Liters)
Weights
Curb Weight:
Approx. 3461 lbs (1570 kg) for Manual Sedan
🛡️ Safety Features
Ratings
NHTSA Front Impact:
5-Star (Driver & Passenger)
NHTSA Side Impact:
5-Star (Front & Rear Passengers)
IIHS Top Safety Pick:
Yes (for earlier models in this range)
Active Features
Stability Control:
Dynamic Stability Control (DSC), Dynamic Traction Control (DTC)
Brakes:
Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD)
Passive Features
Airbags:
Front, Side-Impact, and Curtain Airbags (SRS)
Seat Belts:
Pretensioners and Force Limiters
💡 Technology Features
Infotainment
System Name:
iDrive (1st generation, CCC Professional Media)
Features:
Navigation, Radio (AM/FM), CD Player, Optional Satellite Radio, Bluetooth integration (via adapter or built-in modules).
Driver Assistance
Features:
Cruise Control, Rain Sensing Wipers, Automatic Headlights, Parking Sensors (PDC).
Connectivity
Options:
USB/Auxiliary input (depending on option package), Bluetooth hands-free calling.
🔧 Maintenance
Service Intervals
Oil Change Interval:
BMW Condition Based Service (CBS) system typically recommends oil changes around 10,000-15,000 miles or annually, whichever comes first.
Brake Fluid Change:
Every 2 years
Coolant Change:
Initial change at 4 years, then every 2 years thereafter.
Spark Plug Replacement:
Around 60,000-100,000 miles, depending on spark plug type and driving conditions.
Fluid Specifications
Power Steering Fluid:
Pentosin CHF 11S or equivalent
Brake Fluid:
DOT 4 (BMW Super Blue Brake Fluid recommended)
Known Issues
Engine Oil Leaks:
Valve cover gasket, oil filter housing gasket, oil pan gasket are common leak points.
Cooling System:
Water pump failure (especially electric pumps later in the model run), thermostat issues, coolant expansion tank leaks.
Crankcase Ventilation System:
PCV valve and hoses can clog, leading to rough idle or oil consumption.
Suspension:
Control arm bushings, ball joints, and sway bar links are wear items.
Electrical Systems:
Idrive system glitches, E90 specific issues can include stepper motor failures in HVAC, and fuel pump failures.
📚 Vehicle History
Brand Heritage
Heritage:
BMW has a long-standing reputation for producing driver-focused luxury vehicles with exceptional performance and build quality.
Model Evolution
Generation:
This generation (E90/E91/E92/E93) replaced the E46 3 Series, introducing more advanced technology and a refined design.
Production
Manufacturing Location:
Primarily Germany, with some production in other global facilities.
🏆 Awards & Recognition
Recognitions
Ward Auto 10Best:
BMW 3 Series models frequently received 'Ward's 10 Best Engines' awards for their inline-6 powerplants.
Car And Driver 10Best:
The 3 Series has historically been a staple on Car and Driver's '10Best' lists, recognized for its performance and handling.
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