Yamaha FZS1000S 2006-2010 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Yamaha Model: FZS1000S Model Nickname: Fazer Codes Chassis Code: RN06 👋 Introduction Market Position Segment: Sport Touring / Naked Sportbike Competitors: Suzuki GSX1400, Honda CB1000R (later models), Kawasaki Z1000, Triumph Speed Triple. Key Features Engine Type: High-performance inline-four cylinder. Handling: Sportbike-derived chassis offering agile handling for its class. Comfort: Ergonomics suitable for longer journeys, providing a balance between sport and touring. Braking: Powerful radial-mount brakes providing excellent stopping power. Fuel Injection: Electronic fuel injection for crisp throttle response and fuel efficiency. 📋 Manual Details Coverage Areas Years Covered: 2006, 2007, 2008, 2009, 2010 Page Count Estimated Pages: Hundreds (as stated in product description, typical for factory service manuals is 300-600 pages) Manual Type Type: Factory Service Repair Manual Language Language: English (presumed, standard for factory service manuals for international markets) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, and troubleshooting. Fuel System: Fuel injection system, fuel pump, injectors, throttle body, ECU control. Cooling System: Radiator, thermostat, water pump, coolant flow, fan operation. Ignition System: Ignition coils, spark plugs, ECU timing control, sensor inputs. Exhaust System: Exhaust manifold, catalytic converter, mufflers, O2 sensors. Transmission Drivetrain: Clutch operation, gearbox internals, lubrication, final drive (chain and sprockets). Suspension: Front forks (rebuild, adjustments, oil levels), rear shock absorber (rebuild, adjustments). Brakes: Hydraulic system, brake calipers, master cylinders, brake pads, discs, bleeding procedures. Wheels Tires: Wheel bearing replacement, tire mounting, balancing. Electrical System: Wiring diagrams, battery, charging system (stator, rectifier/regulator), lighting, starting system. Instrumentation: Speedometer, tachometer, fuel gauge, warning lights, dashboard functions. Frame Chassis: Frame inspection, alignment checks, bodywork components. Lubrication Maintenance: Recommended lubricants, oil change intervals, greasing points. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault codes (if applicable). Procedures Included Routine Maintenance: Oil changes, filter replacements, chain adjustment, brake checks, tire pressure. Scheduled Maintenance: Detailed intervals for all major service items (e.g., valve clearance checks, spark plug replacement). Engine Rebuild: Step-by-step instructions for complete engine disassembly and reassembly, including torque specifications. Suspension Fork Rebuild: Detailed guide on disassembling, cleaning, replacing seals, and refilling fork oil. Brake System Maintenance: Pad replacement, caliper service, bleeding procedures, master cylinder overhaul. Electrical Diagnostics: Testing of charging system components, starter motor, ignition system, and sensor circuits. Fuel Injection Tuning: Information on idle speed adjustment, throttle response, and potential ECU diagnostics. Troubleshooting Guides: Systematic approach to diagnosing and resolving performance issues and system malfunctions. Technical Depth Depth Level: Comprehensive Factory Level Diagnostics: Advanced diagnostics for all major systems. Repair Procedures: Full overhaul and repair instructions for all components. Torque Specifications: Detailed torque values for all fasteners. Electrical Schematics: Full vehicle wiring diagrams with component identification. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution (suitable for printing) Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download - printable) ⚙️ Engine Specifications Primary Engine Engine Code: RN06 (common designation) Engine Type: Liquid-cooled, 4-stroke, DOHC, 5-valve per cylinder, inline four-cylinder. Displacement: 998 cc Bore X Stroke: 74.0 mm x 58.0 mm Compression Ratio: 11.5:1 Performance Horsepower: Approx. 141 hp @ 10,000 rpm (claimed) Torque: Approx. 99 Nm @ 7,500 rpm (claimed) Fuel System Fuel Delivery: Fuel Injection (Catalyst equipped models) Fuel Type: Unleaded gasoline, minimum 95 RON Fuel Tank Capacity: 21 Liters 🔧 Transmission Standard Transmission Type: Constant mesh 6-speed Clutch: Wet, multiple disc, cable-actuated Final Drive: O-ring sealed chain Features Gear Ratios: Refer to manual for specific ratios (typically around 2.533 first, 1.750 second, 1.333 third, 1.115 fourth, 0.960 fifth, 0.850 sixth) 📐 Dimensions Exterior Length: 2,165 mm Width: 770 mm Height: 1,215 mm Wheelbase: 1,450 mm Weights Dry Weight: Approx. 215 kg Wet Weight: Approx. 240 kg (fully fueled) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety is primarily based on design and rider input) Active Features Braking System: Dual 320mm front discs with 4-piston radial calipers, 267mm rear disc with 2-piston caliper. ABS was an optional feature on some models. Lighting: Multi-reflector halogen headlight, LED taillight. Passive Features Frame Construction: Aluminum twin-spar frame for rigidity and handling. 💡 Technology Features Infotainment Dashboard: Multi-function LCD display including speedometer, tachometer, odometer, trip meters, fuel gauge, clock, and various indicator lights. Driver Assistance ABS: Anti-lock Braking System (ABS) was an available option on certain model year configurations. Connectivity Security: Immobilizer system (H.I.S.S.) present on some European market models, manual will detail its operation. 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km or 6 months, whichever comes first. Consult manual for precise interval and oil type. Valve Clearance Check: Every 24,000 km or 24 months. Refer to manual for specific adjustments. Spark Plug Replacement: Every 12,000 km or 12 months. Consult manual for correct spark plug type (e.g., CR9EIA-9). Air Filter Cleaning: Inspect every 6,000 km, clean or replace as needed. Refer to manual for cleaning procedure. Fluid...
Detailed intervals for all major service items (e.g., valve clearance checks, spark plug replacement).
Engine Rebuild:
Step-by-step instructions for complete engine disassembly and reassembly, including torque specifications.
Suspension Fork Rebuild:
Detailed guide on disassembling, cleaning, replacing seals, and refilling fork oil.
Brake System Maintenance:
Pad replacement, caliper service, bleeding procedures, master cylinder overhaul.
Electrical Diagnostics:
Testing of charging system components, starter motor, ignition system, and sensor circuits.
Fuel Injection Tuning:
Information on idle speed adjustment, throttle response, and potential ECU diagnostics.
Troubleshooting Guides:
Systematic approach to diagnosing and resolving performance issues and system malfunctions.
Technical Depth
Depth Level:
Comprehensive Factory Level
Diagnostics:
Advanced diagnostics for all major systems.
Repair Procedures:
Full overhaul and repair instructions for all components.
Torque Specifications:
Detailed torque values for all fasteners.
Electrical Schematics:
Full vehicle wiring diagrams with component identification.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution (suitable for printing)
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download - printable)
⚙️ Engine Specifications
Primary Engine
Engine Code:
RN06 (common designation)
Engine Type:
Liquid-cooled, 4-stroke, DOHC, 5-valve per cylinder, inline four-cylinder.
Displacement:
998 cc
Bore X Stroke:
74.0 mm x 58.0 mm
Compression Ratio:
11.5:1
Performance
Horsepower:
Approx. 141 hp @ 10,000 rpm (claimed)
Torque:
Approx. 99 Nm @ 7,500 rpm (claimed)
Fuel System
Fuel Delivery:
Fuel Injection (Catalyst equipped models)
Fuel Type:
Unleaded gasoline, minimum 95 RON
Fuel Tank Capacity:
21 Liters
🔧 Transmission
Standard
Transmission Type:
Constant mesh 6-speed
Clutch:
Wet, multiple disc, cable-actuated
Final Drive:
O-ring sealed chain
Features
Gear Ratios:
Refer to manual for specific ratios (typically around 2.533 first, 1.750 second, 1.333 third, 1.115 fourth, 0.960 fifth, 0.850 sixth)
📐 Dimensions
Exterior
Length:
2,165 mm
Width:
770 mm
Height:
1,215 mm
Wheelbase:
1,450 mm
Weights
Dry Weight:
Approx. 215 kg
Wet Weight:
Approx. 240 kg (fully fueled)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycle safety is primarily based on design and rider input)
Active Features
Braking System:
Dual 320mm front discs with 4-piston radial calipers, 267mm rear disc with 2-piston caliper. ABS was an optional feature on some models.
Lighting:
Multi-reflector halogen headlight, LED taillight.
Passive Features
Frame Construction:
Aluminum twin-spar frame for rigidity and handling.
💡 Technology Features
Infotainment
Dashboard:
Multi-function LCD display including speedometer, tachometer, odometer, trip meters, fuel gauge, clock, and various indicator lights.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was an available option on certain model year configurations.
Connectivity
Security:
Immobilizer system (H.I.S.S.) present on some European market models, manual will detail its operation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km or 6 months, whichever comes first. Consult manual for precise interval and oil type.
Valve Clearance Check:
Every 24,000 km or 24 months. Refer to manual for specific adjustments.
Spark Plug Replacement:
Every 12,000 km or 12 months. Consult manual for correct spark plug type (e.g., CR9EIA-9).
Air Filter Cleaning:
Inspect every 6,000 km, clean or replace as needed. Refer to manual for cleaning procedure.
Fluid Specifications
Engine Oil Type:
Yamalube 4-AT 10W-40 or equivalent API SG or higher, JASO MA/MA2 certified.
Engine Oil Capacity:
3.4 L without filter change, 3.7 L with filter change.
Coolant Type:
Ethylene glycol based, 50% mixture with distilled water. Refer to manual for specific Yamaha coolant recommendations.
Brake Fluid Type:
DOT 4 Hydraulic Brake Fluid.
Fork Oil Type:
SAE 10W (e.g., Yamalube Fork Oil 01).
Fork Oil Quantity:
Refer to manual for exact volume and level height.
Known Issues
Potential Issues:
Some owners report clutch slave cylinder leaks, charging system component (rectifier/regulator) failures under heavy load/heat, and occasional idle control issues. Regular maintenance addresses most concerns.
📚 Vehicle History
Brand Heritage
Brand Focus:
Yamaha's long history in performance motorcycles, known for innovation and reliability.
Model Evolution
Predecessor:
The FZS1000S builds upon the legacy of Yamaha's high-performance naked bikes and sport tourers, inheriting engine technology from the R1 lineage.
Updates During Period:
Minor cosmetic updates and emissions compliance modifications likely occurred during the 2006-2010 production run, but the core platform remained largely consistent.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Period Accolades:
While specific awards for the 2006-2010 FZS1000S are not widely publicized, it was generally well-regarded by the motorcycling press for its blend of performance, handling, and comfort in the sport-touring segment.
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