Aprilia SXV RXV 450 2006-2013 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV 450 Model Variant: SXV 450, RXV 450 Generation Generation Identifier: First Generation Codes Engine Code: V990 (modified V-twin derived from Rotax) Chassis Code: Typically identified by VIN 👋 Introduction Market Position Category: High-performance Dual-Sport / Supermoto motorcycle Target Audience: Enthusiast riders, mechanics, and owners seeking in-depth technical knowledge for maintenance and repair. Competitive Analysis Competitors: KTM EXC/SMC series, Husqvarna SM/TE series, Yamaha WR/YZF series, Honda CRF/CRF-X series, Suzuki DRZ/RM-Z series. Key Features Unique Selling Points: V-twin engine architecture in a dual-sport/supermoto platform, distinctive Italian styling, potent performance characteristics. Manual Value Proposition: Provides factory-level accuracy and detail essential for maintaining the complex and performance-oriented nature of these Aprilia models. 📋 Manual Details Coverage Areas Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 Page Count Estimated Pages: Varies by specific manual version, but comprehensive factory manuals typically exceed 500 pages. Manual Type Type: Factory Service Repair Manual Language Language: English (typically, with potential for other languages depending on region of origin) Format Format: Digital (PDF) - common for modern service manuals, often with searchable text and high-resolution diagrams. 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, fuel system, ignition system, exhaust system, lubrication system, cooling system. Transmission Drivetrain: Clutch, gearbox (internal components, operation, and adjustment), final drive (chain and sprockets). Chassis Suspension: Frame, front fork (dismantling, rebuilding, valving), rear shock absorber (adjustment, servicing), swingarm, linkage. Brakes: Front and rear brake systems (hydraulic lines, master cylinders, calipers, pads, discs, bleeding procedures). Electrical Electronics: Wiring diagrams, battery, charging system (alternator, regulator/rectifier), lighting, ignition switch, starter system, instrumentation, sensors, ECU (engine control unit) operation. Bodywork Fairings: Removal and installation of body panels, seat, fuel tank, fenders. Procedures Included Maintenance: Routine checks, oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance inspection/adjustment. Troubleshooting: Diagnostic flowcharts for common issues related to engine performance, starting, electrical faults, and handling. Repair Rebuild: Detailed step-by-step instructions for engine disassembly/reassembly, gearbox overhaul, suspension servicing, and brake component replacement. Specifications Data: Torque specifications for critical fasteners, clearances, fluid capacities, electrical specifications (resistance, voltage). Technical Depth Depth: Comprehensive. Covers everything from basic scheduled maintenance to complete engine and transmission overhauls, suspension tuning, and electrical system diagnostics. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) Searchability: Text-searchable (when properly formatted), allowing quick access to specific information. Print Quality Diagram Resolution: High-resolution diagrams and illustrations for clarity. Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, liquid-cooled, 8-valve, DOHC V-twin Displacement: 449 cc Bore X Stroke: 68 mm x 62 mm (approximate, refer to manual for precise figures) Compression Ratio: 12.5:1 (typical for performance variant, check manual for exact) Performance Horsepower: Approximately 55-60 HP (at crank, varies by model year and tuning) Torque: Approximately 45-50 Nm (at crank, varies by model year and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) - typically with dual throttle bodies. Fuel Type: Unleaded Gasoline (95 RON or higher recommended) Lubrication System Oil Capacity: Approx. 1.5 - 1.8 Liters (check manual for specific fill level and procedure) Oil Type: High-quality synthetic motorcycle oil (e.g., SAE 10W-50 or 10W-40, API SG or higher, JASO MA certified - consult manual for exact specification). Cooling System Cooling Medium: Liquid (Engine Coolant Mixture) Ignition System Ignition Type: Digital electronic ignition with dual spark plugs per cylinder. 🔧 Transmission Standard Transmission Type: 6-speed sequential manual transmission Features Clutch Type: Hydraulically operated wet multi-plate clutch Final Drive: Chain drive (e.g., 520 pitch) Gear Ratios: Specific ratios detailed in the manual, crucial for performance tuning and maintenance. 📐 Dimensions Exterior Wheelbase: Approx. 1470 mm - 1500 mm (varies slightly by model year and SXV/RXV designation) Weights Dry Weight: Approx. 130-135 kg (dry, without fluids) Wet Weight: Approx. 145-150 kg (fully fueled, with fluids) Capacities Fuel Tank Capacity: Approx. 7-8 Liters Suspension Travel Front Suspension Travel: Approx. 270-300 mm (SXV) / 280-320 mm (RXV) - Ohlins or Marzocchi forks Rear Suspension Travel: Approx. 280-300 mm (SXV) / 290-330 mm (RXV) - Ohlins or Sachs shock Wheels Tires Front Wheel Size: 17 inch (SXV - Supermoto) / 21 inch (RXV - Dual-Sport) Rear Wheel Size: 17 inch (SXV - Supermoto) / 18 inch (RXV - Dual-Sport) Front Tire Size: 120/70-17 (SXV) / 80/100-21 (RXV) Rear Tire Size: 160/60-17 (SXV) / 100/100-18 (RXV) Bolt Pattern: Specific hub and bolt pattern details in manual. 🛡️ Safety Features Ratings Crash Safety Ratings: N/A (Motorcycle safety is typically assessed differently than automotive; focus is on rider protection and vehicle dynamics). Active Features Braking System: High-performance hydraulic disc brakes, often Brembo calipers. ABS was not standard on these models. Passive Features Frame Construction: Robust trellis frame designed for rigidity and rider feedback. 💡 Technology Features Infotainment Display System: Digital instrument cluster providing speedometer, tachometer,...
Comprehensive. Covers everything from basic scheduled maintenance to complete engine and transmission overhauls, suspension tuning, and electrical system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format)
Searchability:
Text-searchable (when properly formatted), allowing quick access to specific information.
Print Quality
Diagram Resolution:
High-resolution diagrams and illustrations for clarity.
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, liquid-cooled, 8-valve, DOHC V-twin
Displacement:
449 cc
Bore X Stroke:
68 mm x 62 mm (approximate, refer to manual for precise figures)
Compression Ratio:
12.5:1 (typical for performance variant, check manual for exact)
Performance
Horsepower:
Approximately 55-60 HP (at crank, varies by model year and tuning)
Torque:
Approximately 45-50 Nm (at crank, varies by model year and tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) - typically with dual throttle bodies.
Fuel Type:
Unleaded Gasoline (95 RON or higher recommended)
Lubrication System
Oil Capacity:
Approx. 1.5 - 1.8 Liters (check manual for specific fill level and procedure)
Oil Type:
High-quality synthetic motorcycle oil (e.g., SAE 10W-50 or 10W-40, API SG or higher, JASO MA certified - consult manual for exact specification).
Cooling System
Cooling Medium:
Liquid (Engine Coolant Mixture)
Ignition System
Ignition Type:
Digital electronic ignition with dual spark plugs per cylinder.
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual transmission
Features
Clutch Type:
Hydraulically operated wet multi-plate clutch
Final Drive:
Chain drive (e.g., 520 pitch)
Gear Ratios:
Specific ratios detailed in the manual, crucial for performance tuning and maintenance.
📐 Dimensions
Exterior
Wheelbase:
Approx. 1470 mm - 1500 mm (varies slightly by model year and SXV/RXV designation)
Weights
Dry Weight:
Approx. 130-135 kg (dry, without fluids)
Wet Weight:
Approx. 145-150 kg (fully fueled, with fluids)
Capacities
Fuel Tank Capacity:
Approx. 7-8 Liters
Suspension Travel
Front Suspension Travel:
Approx. 270-300 mm (SXV) / 280-320 mm (RXV) - Ohlins or Marzocchi forks
Rear Suspension Travel:
Approx. 280-300 mm (SXV) / 290-330 mm (RXV) - Ohlins or Sachs shock
Wheels Tires
Front Wheel Size:
17 inch (SXV - Supermoto) / 21 inch (RXV - Dual-Sport)
Rear Wheel Size:
17 inch (SXV - Supermoto) / 18 inch (RXV - Dual-Sport)
Front Tire Size:
120/70-17 (SXV) / 80/100-21 (RXV)
Rear Tire Size:
160/60-17 (SXV) / 100/100-18 (RXV)
Bolt Pattern:
Specific hub and bolt pattern details in manual.
🛡️ Safety Features
Ratings
Crash Safety Ratings:
N/A (Motorcycle safety is typically assessed differently than automotive; focus is on rider protection and vehicle dynamics).
Active Features
Braking System:
High-performance hydraulic disc brakes, often Brembo calipers. ABS was not standard on these models.
Passive Features
Frame Construction:
Robust trellis frame designed for rigidity and rider feedback.
💡 Technology Features
Infotainment
Display System:
Digital instrument cluster providing speedometer, tachometer, odometer, trip meter, temperature gauge, and warning lights.
Driver Assistance
ABS:
Not equipped as standard.
Connectivity
Bluetooth Usb:
Not equipped.
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000-7,500 km or annually (refer to manual for specific interval based on usage).
Air Filter Cleaning:
Regular inspection and cleaning, especially after dusty conditions. Replacement interval typically 15,000-20,000 km.
Spark Plug Replacement:
Every 10,000-15,000 km (check manual for recommended type and gap).
Valve Clearance:
Initial check at 1,000-2,000 km, then every 7,500-10,000 km (critical for V-twin performance).
Chain Maintenance:
Lubrication and adjustment every 500-1,000 km, inspection for wear at scheduled intervals.
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze mixture (50/50 with distilled water) – specific type/color in manual.
Brake Fluid Type:
DOT 4 or DOT 5.1 (refer to manual for specific recommendation, typically DOT 4).
Clutch Fluid Type:
DOT 4 or DOT 5.1 (shared with brake system, confirm with manual).
Known Issues
Common Problems:
Starter motor reliability, potential for stator/regulator issues (common on many Aprilias of this era), occasional carburetor/fuel injection tuning complexities, front fork seals can be prone to leaks with heavy use.
Maintenance Priority:
Regular and meticulous adherence to valve clearance checks, timely oil changes with correct viscosity, and proper cooling system maintenance are paramount for longevity and performance.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Brand Focus:
Performance motorcycles, racing heritage, innovative design.
Model Evolution
Model Lineage:
The SXV/RXV series represented Aprilia's foray into high-performance V-twin supermoto and dual-sport platforms, leveraging their V990 engine technology.
Development Goals:
To create a lightweight, powerful, and agile motorcycle capable of both aggressive street riding (SXV) and light off-road use (RXV).
Production
Manufacturing Period:
The SXV 450 and RXV 450 were produced within the 2006-2013 timeframe, with minor updates and variations across model years.
Key Milestones:
Introduction of the V-twin platform in these segments, establishing Aprilia as a contender in the supermoto and dual-sport markets.
🏆 Awards & Recognition
Recognitions
Motorcycle Reviews:
Generally received positive reviews for performance and handling, often praised for its unique V-twin character in the segment.
Ratings
Performance Ratings:
Consistently ranked highly by enthusiasts for power delivery and aggressive riding dynamics.
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