Arctic Cat 400 TRV 2006 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Arctic Cat Model: 400 TRV Year: 2006 Product Type: Workshop Repair Service Manual Codes Product Code: Not Specified 👋 Introduction Market Position Segment: Utility ATV (All-Terrain Vehicle), targeted at recreational riders and utility users. Competitive Analysis Competitors: Polaris Sportsman, Can-Am Outlander, Yamaha Grizzly, Suzuki KingQuad. Key Features Atv Features: TRV designation typically indicates a 2-up (two-passenger) seating capability, offering versatility for riders and passengers. Known for its robust utility and trail capability. Manual Value Value Proposition: Provides essential information for maintaining, troubleshooting, and repairing the 2006 Arctic Cat 400 TRV, enabling owners and technicians to perform a wide range of service tasks effectively. 📋 Manual Details Coverage Areas General Coverage: Comprehensive mechanical and electrical repair and maintenance procedures Specific Systems Covered: Engine, transmission, drivetrain, suspension, steering, brakes, electrical system, fuel system, cooling system, exhaust system, bodywork, chassis Page Count Estimated Pages: Likely 500+ pages (typical for full workshop manuals) Manual Type Type: Workshop Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, diagnosis, and repair of the 400cc engine. Includes cylinder head, pistons, crankshaft, lubrication system, cooling system. Transmission: Service and repair procedures for the automatic transmission, including inspection, adjustments, and internal component replacement. Drivetrain: Front and rear differential, drive shafts, U-joints, CV joints, and axle components. Suspension: Front and rear suspension systems, including shocks, springs, control arms, bushings, and alignment procedures. Steering: Steering column, tie rods, steering knuckles, and linkage components. May include power steering system if applicable. Brakes: Brake system components, including master cylinder, brake lines, calipers, pads, rotors, and bleeding procedures. Electrical System: Wiring diagrams, battery, charging system (stator, regulator/rectifier), starting system, lighting, ignition system, sensors, and ECUs. Fuel System: Fuel tank, fuel pump, fuel lines, carburetor (or fuel injection system if applicable), and air intake system. Cooling System: Radiator, cooling fan, water pump, thermostat, and coolant specifications. Exhaust System: Exhaust pipes, muffler, and heat shields. Bodywork And Chassis: Frame, body panels, plastics, seats, racks, fenders, and trim components. Procedures Included Maintenance: Regular maintenance tasks, fluid changes, filter replacements, lubrication, and general inspections. Troubleshooting: Diagnostic charts and procedures for identifying and resolving common problems and malfunctions. Repair: Step-by-step instructions for component disassembly, repair, reassembly, and adjustment. Installation: Procedures for installing new parts or accessories. Specifications: Torque values, clearances, electrical specifications, and fluid capacities. Technical Depth Depth: Comprehensive. Covers from basic maintenance to complete engine and transmission rebuilds and complex electrical diagnostics. 📊 Manual Specifications File Format Format Details: PDF (Portable Document Format) - digitally delivered, viewable on most devices with a PDF reader. Print Quality Quality: High-resolution scans suitable for printing, ensuring clarity of text and diagrams. Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) Searchability Text Search: Likely text-searchable PDF, allowing users to quickly find specific information. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Single Cylinder Displacement: Approximately 375cc to 400cc (exact spec for '06 TRV to be confirmed by manual) Cooling System: Liquid-Cooled Bore X Stroke: Refer to Manual for Specifics Performance Horsepower: Refer to Manual for Specifics (typically in the 20-30 HP range for this class) Torque: Refer to Manual for Specifics Fuel System Fuel Delivery: Carburetor (likely Mikuni or Keihin, specific model in manual) Fuel Type: Unleaded gasoline Engine Oil Recommended Oil Viscosity: Refer to Manual (commonly 10W-40 or 20W-50 for ATVs) Oil Capacity: Refer to Manual for Specifics 🔧 Transmission Standard Transmission Type: Automatic with Hi/Lo range and Reverse (CVT - Continuously Variable Transmission) Optional Optional Transmissions: N/A for this model Features Drive Modes: 2WD/4WD selectable, often with a locking front differential. Transmission Fluid Fluid Type: Refer to Manual (likely specific CVT fluid or a high-quality automatic transmission fluid) 📐 Dimensions Exterior Overall Length: Refer to Manual for Specifics Overall Width: Refer to Manual for Specifics Overall Height: Refer to Manual for Specifics Weights Dry Weight: Refer to Manual for Specifics (likely around 600-650 lbs) Ground Clearance: Refer to Manual for Specifics (typically 10+ inches for utility ATVs) Capacity Towing Capacity: Refer to Manual for Specifics (typically 1000+ lbs) Rack Capacity Front: Refer to Manual for Specifics Rack Capacity Rear: Refer to Manual for Specifics 🛡️ Safety Features Ratings Safety Certifications: Likely meets applicable ATV safety standards (e.g., ANSI) Active Features Braking System: Hydraulic disc brakes front and rear. Parking brake mechanism. Engine Braking: Integrated engine braking via CVT system. Passive Features Seatbelts: N/A (ATVs typically use rider control, not seatbelts) Roll Cage: N/A (ATVs are open-chassis vehicles) Lighting Headlights: Dual halogen headlights. Possibly a third rack-mounted light. Taillights: LED or incandescent taillight/brake light combination. 💡 Technology Features Infotainment Dashboard Display: Basic digital display showing speed, odometer, trip meter, fuel level, 2WD/4WD indicator, and possibly engine hours. Driver Assistance Assisted Features: Limited to selectable 2WD/4WD and engine braking. No advanced...
TRV designation typically indicates a 2-up (two-passenger) seating capability, offering versatility for riders and passengers. Known for its robust utility and trail capability.
Manual Value
Value Proposition:
Provides essential information for maintaining, troubleshooting, and repairing the 2006 Arctic Cat 400 TRV, enabling owners and technicians to perform a wide range of service tasks effectively.
📋 Manual Details
Coverage Areas
General Coverage:
Comprehensive mechanical and electrical repair and maintenance procedures
Likely 500+ pages (typical for full workshop manuals)
Manual Type
Type:
Workshop Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Detailed disassembly, assembly, diagnosis, and repair of the 400cc engine. Includes cylinder head, pistons, crankshaft, lubrication system, cooling system.
Transmission:
Service and repair procedures for the automatic transmission, including inspection, adjustments, and internal component replacement.
Drivetrain:
Front and rear differential, drive shafts, U-joints, CV joints, and axle components.
Suspension:
Front and rear suspension systems, including shocks, springs, control arms, bushings, and alignment procedures.
Steering:
Steering column, tie rods, steering knuckles, and linkage components. May include power steering system if applicable.
Brakes:
Brake system components, including master cylinder, brake lines, calipers, pads, rotors, and bleeding procedures.
Electrical System:
Wiring diagrams, battery, charging system (stator, regulator/rectifier), starting system, lighting, ignition system, sensors, and ECUs.
Fuel System:
Fuel tank, fuel pump, fuel lines, carburetor (or fuel injection system if applicable), and air intake system.
Cooling System:
Radiator, cooling fan, water pump, thermostat, and coolant specifications.
Exhaust System:
Exhaust pipes, muffler, and heat shields.
Bodywork And Chassis:
Frame, body panels, plastics, seats, racks, fenders, and trim components.
Procedures Included
Maintenance:
Regular maintenance tasks, fluid changes, filter replacements, lubrication, and general inspections.
Troubleshooting:
Diagnostic charts and procedures for identifying and resolving common problems and malfunctions.
Repair:
Step-by-step instructions for component disassembly, repair, reassembly, and adjustment.
Installation:
Procedures for installing new parts or accessories.
Specifications:
Torque values, clearances, electrical specifications, and fluid capacities.
Technical Depth
Depth:
Comprehensive. Covers from basic maintenance to complete engine and transmission rebuilds and complex electrical diagnostics.
📊 Manual Specifications
File Format
Format Details:
PDF (Portable Document Format) - digitally delivered, viewable on most devices with a PDF reader.
Print Quality
Quality:
High-resolution scans suitable for printing, ensuring clarity of text and diagrams.
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
Searchability
Text Search:
Likely text-searchable PDF, allowing users to quickly find specific information.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Single Cylinder
Displacement:
Approximately 375cc to 400cc (exact spec for '06 TRV to be confirmed by manual)
Cooling System:
Liquid-Cooled
Bore X Stroke:
Refer to Manual for Specifics
Performance
Horsepower:
Refer to Manual for Specifics (typically in the 20-30 HP range for this class)
Torque:
Refer to Manual for Specifics
Fuel System
Fuel Delivery:
Carburetor (likely Mikuni or Keihin, specific model in manual)
Fuel Type:
Unleaded gasoline
Engine Oil
Recommended Oil Viscosity:
Refer to Manual (commonly 10W-40 or 20W-50 for ATVs)
Oil Capacity:
Refer to Manual for Specifics
🔧 Transmission
Standard
Transmission Type:
Automatic with Hi/Lo range and Reverse (CVT - Continuously Variable Transmission)
Optional
Optional Transmissions:
N/A for this model
Features
Drive Modes:
2WD/4WD selectable, often with a locking front differential.
Transmission Fluid
Fluid Type:
Refer to Manual (likely specific CVT fluid or a high-quality automatic transmission fluid)
📐 Dimensions
Exterior
Overall Length:
Refer to Manual for Specifics
Overall Width:
Refer to Manual for Specifics
Overall Height:
Refer to Manual for Specifics
Weights
Dry Weight:
Refer to Manual for Specifics (likely around 600-650 lbs)
Ground Clearance:
Refer to Manual for Specifics (typically 10+ inches for utility ATVs)
Capacity
Towing Capacity:
Refer to Manual for Specifics (typically 1000+ lbs)
Hydraulic disc brakes front and rear. Parking brake mechanism.
Engine Braking:
Integrated engine braking via CVT system.
Passive Features
Seatbelts:
N/A (ATVs typically use rider control, not seatbelts)
Roll Cage:
N/A (ATVs are open-chassis vehicles)
Lighting
Headlights:
Dual halogen headlights. Possibly a third rack-mounted light.
Taillights:
LED or incandescent taillight/brake light combination.
💡 Technology Features
Infotainment
Dashboard Display:
Basic digital display showing speed, odometer, trip meter, fuel level, 2WD/4WD indicator, and possibly engine hours.
Driver Assistance
Assisted Features:
Limited to selectable 2WD/4WD and engine braking. No advanced electronic driver assistance systems.
Connectivity
Connectivity Features:
N/A (No integrated infotainment or connectivity features on this model)
Lighting Technology
Headlight Type:
Halogen bulbs
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to Manual (typically every 50-100 operating hours or annually)
Air Filter Cleaning Inspection:
Refer to Manual (frequently recommended, especially in dusty conditions)
Spark Plug Replacement:
Refer to Manual (typically at higher mileage or hours)
Valve Adjustment:
Refer to Manual (critical for engine performance and longevity)
Fluid Specifications
Coolant Type:
Refer to Manual (likely ethylene glycol-based antifreeze)
Brake Fluid Type:
Refer to Manual (typically DOT 3 or DOT 4)
Grease Type:
Refer to Manual for lubrication points (e.g., chassis grease)
Known Issues
Common Wear Items:
Brake pads, tires, suspension bushings, drive belts (CVT), wheel bearings, and U-joints are common wear items on ATVs of this era.
Potential Electrical Issues:
Corrosion in connectors, regulator/rectifier failures, and stator issues can occur over time. The manual will detail diagnostic steps.
Engine Considerations:
Properly maintaining the cooling system is crucial for the longevity of single-cylinder liquid-cooled engines. Carburetor cleaning and adjustment might be necessary over time.
📚 Vehicle History
Brand Heritage
Arctic Cat Heritage:
Arctic Cat has a long history in powersports, particularly in snowmobiles, and expanded significantly into ATVs in the late 1990s and early 2000s.
Model Evolution
400 Trv Evolution:
The 400 TRV was part of Arctic Cat's growing ATV lineup, offering a comfortable and capable two-up riding experience in the mid-size utility segment.
Production
Manufacturing Location:
Typically manufactured by Arctic Cat in Thief River Falls, Minnesota, USA.
Production Years
Model Production Range:
The 400 TRV model was produced for several years around this period, with updates to styling and features.
🏆 Awards & Recognition
Recognitions
Industry Awards:
Specific awards for the 2006 Arctic Cat 400 TRV are not widely publicized, but Arctic Cat ATVs generally received positive reviews for their utility and value in their respective segments.
Ratings
Consumer Ratings:
Generally favorable for its class, known for being a reliable workhorse and trail companion.
Certifications
Certifications:
Compliant with applicable US EPA and California emissions standards for ATVs.
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