🏷️ Basic Information Identification Make: Chevrolet Model: Malibu Year: 2006 Codes Chassis Code: GM Epsilon Platform 👋 Introduction Market Position Segment: Mid-size Sedan Target Audience: Families, commuters Competitive Analysis Key Competitors: Toyota Camry, Honda Accord, Ford Fusion, Nissan Altima Key Features Platform: GM Epsilon platform (shared with Opel Vectra, Saab 9-3) Design Philosophy: European-influenced styling, comfortable ride, refined interior 📋 Manual Details Coverage Areas All Systems: Yes Engine Variants Covered: 3.5L V6, 3.9L V6 (High Value Package) Transmission Variants Covered: 4-Speed Automatic (4T65-E) Trim Levels Covered: LS, LT, LTZ Page Count Estimated Pages: Approx. 1000+ Manual Type Type: Factory Service Manual (FSM) / Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, timing, fuel injection, ignition, cooling, lubrication Transmission: Service, repair, diagnostics, fluid service, torque converter replacement Brakes: Hydraulic system, ABS diagnostics, caliper and rotor replacement, brake bleeding procedures Suspension: Front and rear suspension components, struts, ball joints, control arms, alignment specifications Steering: Power steering system, rack and pinion, tie rod ends, steering column Electrical: Wiring diagrams, fuse box locations, diagnostic connectors, starter, alternator, battery, lighting, accessories HVAC: Air conditioning system, heater core, blower motor, climate controls, refrigerant handling Body: Exterior trim, interior panels, doors, windows, locks, seats, body repair procedures Safety Systems: Airbag system diagnostics, seat belt mechanisms Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, coolant flushes, belt inspection/replacement Troubleshooting: Diagnostic Trouble Codes (DTCs), symptom-based troubleshooting charts Repair: Component replacement, system overhauls, assembly/disassembly procedures Diagnostics: Use of scan tools, sensor testing, electrical circuit testing Technical Depth Depth: Comprehensive; covers basic maintenance to complete engine and transmission rebuilds 📊 Manual Specifications File Format Searchability: Searchable text Printability: Printable pages Print Quality Image Resolution: High resolution for clear diagrams and illustrations Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 3.5L V6 (LZ4) Displacement: 3.5 Liters (213 cubic inches) Configuration: V6, 60-degree bank angle Valvetrain: Overhead Valve (OHV), 2 valves per cylinder Horsepower: 201 hp @ 5600 rpm Torque: 220 lb-ft @ 3800 rpm Fuel System Injection Type: Multi-port Fuel Injection (MPFI) Fuel Type: 87 Octane Unleaded Gasoline Optional Engine Engine Code: 3.9L V6 (L67 - High Value Package) Displacement: 3.9 Liters (238 cubic inches) Horsepower: 240 hp @ 6200 rpm Torque: 240 lb-ft @ 4400 rpm 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Transmission Model: 4T65-E Features Drive Type: Front-Wheel Drive (FWD) Gear Ratios: Refer to manual for specific ratios (e.g., 2.92:1, 1.56:1, 1.00:1, 0.70:1) Fluid Specification Fluid Type: Dexron-VI Automatic Transmission Fluid Fluid Capacity Capacity Quarts: Approx. 11.2 quarts (pan drop/refill) 📐 Dimensions Exterior Length: 191.8 inches Width: 70.3 inches Height: 58.2 inches Wheelbase: 110.5 inches Interior Passenger Volume: Approx. 101.9 cubic feet Cargo Trunk Volume: Approx. 15.1 cubic feet Weights Curb Weight: Approx. 3400-3500 lbs Gross Vehicle Weight Rating: Approx. 4500-4600 lbs 🛡️ Safety Features Ratings NHTSA Frontal Crash Rating: 5-star (driver), 5-star (front passenger) NHTSA Side Impact Rating: 5-star (front), 5-star (rear) IIHS Moderateright Overlap Frontal Offset: Good IIHS Side Impact: Good Active Features ABS: Standard Anti-lock Braking System Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Frontal airbags, available front side-impact airbags Seatbelts: Three-point seatbelts with pretensioners 💡 Technology Features Infotainment Audio System: Standard AM/FM stereo with CD player, optional premium audio, available steering wheel audio controls. Climate Control: Manual or optional automatic climate control. Driver Assistance Cruise Control: Standard cruise control. Remote Start: Available as an option on some trims. Connectivity Onstar: Available OnStar system for telematics and emergency services. 🔧 Maintenance Service Intervals Oil Change: Every 7,500 miles or 6 months, whichever comes first, using synthetic oil. Air Filter Replacement: Every 30,000 miles or as needed based on inspection. Spark Plug Replacement: Every 100,000 miles (platinum tipped spark plugs). Coolant Flush: Every 100,000 miles or 5 years (if using Dex-Cool antifreeze). Fluid Specifications Engine Oil Type: SAE 5W-30 Synthetic (API SM or higher) Engine Oil Capacity: 4.5 quarts (with filter) Coolant Type: GM Original Equipment (GM 6277M) / Dex-Cool Long Life Antifreeze/Coolant Known Issues Engine Mounts: Premature failure of engine mounts can lead to vibration. Evaporative Emission Control System: Issues with the EVAP system, such as a faulty vent solenoid or purge valve, can cause check engine lights. Power Steering Pump: Occasional leaks or noise from the power steering pump. Transmission Shifts: Some owners report harsh shifting or delayed engagement, often related to solenoids or fluid condition. Fluid Capacities Brake Fluid Type: DOT 3 Power Steering Fluid Type: Dexron III/VI or equivalent 📚 Vehicle History Brand Heritage Chevrolet Legacy: Founded in 1911, known for affordable, reliable vehicles and motorsports involvement. Model Evolution Malibu Lineage: Originally a trim level of the Chevrolet Chevelle in the 1960s and 70s. Reintroduced in 1997 as a standalone model. 2006 Generation: This is the first...