Daihatsu Terios 2 J210 2006 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: 2nd Generation Chassis Code: J200 / J210 Series Model Year: 2006 Codes Engine Code Primary: 3SZ-VE 👋 Introduction Market Position Segment: Compact SUV / Mini SUV Target Audience: Owners seeking self-maintenance, independent repair shops, enthusiast DIYers Competitive Analysis Key Competitors 2006: Suzuki Vitara, Honda CR-V (smaller variants), Toyota RAV4 (early models), Nissan X-Trail (smaller variants), Ford EcoSport Key Features Vehicle Usp: Compact size, practical interior, 4WD capability, fuel efficiency (for its class), affordability Manual Value Proposition: Provides official, accurate repair procedures, reducing guesswork and potential for damage during maintenance or repairs, saving on labor costs 📋 Manual Details Coverage Areas Geographical Coverage: Global (Factory specifications applicable to all markets) Vehicle Variants Covered: All variants of the J210 (4WD) model Page Count Estimated Page Count: Hundreds (Specific number not provided, but implies comprehensive coverage) Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, lubrication system, cooling system, fuel system, ignition system, exhaust system, emission control systems Drivetrain: Transmission (Manual & Automatic), Transfer Case, Driveshafts, Differentials, Axles, Wheel Hubs Chassis: Suspension (Front & Rear), Steering System, Braking System (Front & Rear, ABS), Wheels & Tires Electrical: Battery, Charging System, Starting System, Lighting System (Exterior & Interior), Fuses & Relays, Wiring Diagrams, Instrument Cluster, HVAC Controls, Audio System, Power Accessories Body: Body Panel Removal/Installation, Doors, Windows, Locks, Exterior Trim, Interior Trim, Seats, Convertible Top (if applicable), HVAC Blower Assembly, Body Sealing Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs), component testing procedures, scan tool data interpretation Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, belt inspections and replacement, spark plug replacement, brake pad/rotor replacement Repair: Engine overhaul, transmission overhaul, suspension component replacement, brake caliper/master cylinder replacement, power steering pump replacement, starter motor replacement, alternator replacement, fuel pump replacement, radiator replacement Troubleshooting: Diagnosis of common and uncommon faults, identifying root causes, corrective actions for performance issues, noise diagnosis, electrical gremlins Calibration Adjustment: Throttle body alignment, idle speed adjustment, wheel alignment specifications, brake bleeding procedures Special Tools: Identification and usage of special tools required for specific repairs Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) 📊 Manual Specifications File Format Format: Portable Document Format (PDF) Searchability: Likely text-searchable (standard for factory PDFs) Print Quality Printability: High (designed for full printing) Binding Type Binding Type For Print: Comb-binding or spiral-binding recommended for ease of use Paper Type Paper Type For Print: Standard copier paper (8.5"x11" or A4) ⚙️ Engine Specifications Primary Engine Engine Code: 3SZ-VE Engine Type: Inline 4-cylinder, DOHC, 16-valve, VVT-i Displacement: 1.5 Liters (1495 cc) Performance Horsepower Ps: Approx. 109 PS @ 6000 RPM Torque Nm: Approx. 140 Nm @ 4400 RPM Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management ECU Type: ECU controlled (specific model number would be in manual) Cooling System Coolant Type: Ethylene Glycol based coolant (e.g., Toyota Super Long Life Coolant or equivalent) Lubrication System Oil Grade: API SN/SP or ILSAC GF-6A (e.g., 5W-30 or 10W-30 depending on climate, refer to manual for precise spec) Oil Capacity Liters: Approx. 3.9 Liters with filter change 🔧 Transmission Standard Type: 4-Speed Automatic Transmission Optional Type: 5-Speed Manual Transmission Features Drive System: Full-time 4WD (AWD) with Viscous Coupling Unit Fluid Type Automatic Transmission Fluid: Dexron III or equivalent (Refer to manual for exact specification and part number) Fluid Capacity Liters Automatic Transmission Fluid Capacity: Approx. 3.4 Liters for refill 📐 Dimensions Exterior Length Mm: Approx. 4005 mm Width Mm: Approx. 1695 mm Height Mm: Approx. 1700 mm Wheelbase Mm: Approx. 2430 mm Ground Clearance Mm: Approx. 190 mm Weights Curb Weight Kg: Approx. 1200-1250 kg (depending on trim and transmission) Gross Vehicle Weight Rating Kg: Approx. 1600 kg Towing Capacity Kg: Refer to local regulations and manual for specific ratings. Cargo Cargo Volume Liters: Approx. 300-400 Liters (rear seats up, variable with seat configuration) 🛡️ Safety Features Ratings Euro Ncap Rating: Not explicitly rated for this specific year/model in all regions, but generally scored average for its class in similar vehicles of the era. Active Features ABS: Standard (Anti-lock Braking System) Ebs: Electronic Brake-force Distribution (EBD) - common inclusion with ABS Traction Control: Available on some higher trims or optional Passive Features Airbags: Driver and Passenger Airbags (Standard), side airbags and curtain airbags may be optional or unavailable depending on market. Seatbelts: 3-point seatbelts with pretensioners, ISOFIX child seat anchors Body Structure: Reinforced body structure for impact protection 💡 Technology Features Infotainment Head Unit: Factory fitted AM/FM Radio with CD player, possibly with optional MP3 or auxiliary input. Speakers: Typically 4 to 6 speakers Driver Assistance Cruise Control: Available on higher trim levels or as an option Connectivity Aux Input: May be present on...
Identification and usage of special tools required for specific repairs
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
📊 Manual Specifications
File Format
Format:
Portable Document Format (PDF)
Searchability:
Likely text-searchable (standard for factory PDFs)
Print Quality
Printability:
High (designed for full printing)
Binding Type
Binding Type For Print:
Comb-binding or spiral-binding recommended for ease of use
Paper Type
Paper Type For Print:
Standard copier paper (8.5"x11" or A4)
⚙️ Engine Specifications
Primary Engine
Engine Code:
3SZ-VE
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, VVT-i
Displacement:
1.5 Liters (1495 cc)
Performance
Horsepower Ps:
Approx. 109 PS @ 6000 RPM
Torque Nm:
Approx. 140 Nm @ 4400 RPM
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Engine Management
ECU Type:
ECU controlled (specific model number would be in manual)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Toyota Super Long Life Coolant or equivalent)
Lubrication System
Oil Grade:
API SN/SP or ILSAC GF-6A (e.g., 5W-30 or 10W-30 depending on climate, refer to manual for precise spec)
Oil Capacity Liters:
Approx. 3.9 Liters with filter change
🔧 Transmission
Standard
Type:
4-Speed Automatic Transmission
Optional
Type:
5-Speed Manual Transmission
Features
Drive System:
Full-time 4WD (AWD) with Viscous Coupling Unit
Fluid Type
Automatic Transmission Fluid:
Dexron III or equivalent (Refer to manual for exact specification and part number)
Fluid Capacity Liters
Automatic Transmission Fluid Capacity:
Approx. 3.4 Liters for refill
📐 Dimensions
Exterior
Length Mm:
Approx. 4005 mm
Width Mm:
Approx. 1695 mm
Height Mm:
Approx. 1700 mm
Wheelbase Mm:
Approx. 2430 mm
Ground Clearance Mm:
Approx. 190 mm
Weights
Curb Weight Kg:
Approx. 1200-1250 kg (depending on trim and transmission)
Gross Vehicle Weight Rating Kg:
Approx. 1600 kg
Towing Capacity Kg:
Refer to local regulations and manual for specific ratings.
Cargo
Cargo Volume Liters:
Approx. 300-400 Liters (rear seats up, variable with seat configuration)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
Not explicitly rated for this specific year/model in all regions, but generally scored average for its class in similar vehicles of the era.
Active Features
ABS:
Standard (Anti-lock Braking System)
Ebs:
Electronic Brake-force Distribution (EBD) - common inclusion with ABS
Traction Control:
Available on some higher trims or optional
Passive Features
Airbags:
Driver and Passenger Airbags (Standard), side airbags and curtain airbags may be optional or unavailable depending on market.
Seatbelts:
3-point seatbelts with pretensioners, ISOFIX child seat anchors
Body Structure:
Reinforced body structure for impact protection
💡 Technology Features
Infotainment
Head Unit:
Factory fitted AM/FM Radio with CD player, possibly with optional MP3 or auxiliary input.
Speakers:
Typically 4 to 6 speakers
Driver Assistance
Cruise Control:
Available on higher trim levels or as an option
Connectivity
Aux Input:
May be present on some models for audio playback
Comfort Features
Air Conditioning:
Standard on most models, manual climate control
Power Windows:
Standard on most models, driver's window may have auto-down function
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 10,000 km or 12 months, whichever comes first (refer to manual for severe driving conditions)
Air Filter Replacement:
Every 40,000 km or 24 months
Spark Plug Replacement:
Every 100,000 km (Iridium type plugs recommended)
Coolant Replacement:
Initial: 160,000 km or 8 years. Subsequent: 80,000 km or 4 years
Transmission Fluid Change:
Every 80,000 km or 48 months (or as per severe duty schedule)
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (refer to manual for exact specification)
Power Steering Fluid:
ATF DEXRON II or III (refer to manual)
Transfer Case Fluid:
GL-4 SAE 75W-90 or equivalent (refer to manual)
Differential Fluid:
GL-5 SAE 80W-90 or equivalent (refer to manual)
Known Issues
Common Wear Items:
Brake pads/rotors, suspension bushings, wheel bearings, exhaust system components due to age and environmental exposure.
Engine Issues:
Minor oil leaks from valve cover gasket or oil pan, occasional issues with PCV valve if not maintained.
Transmission Issues:
Automatic transmission can sometimes exhibit slight hesitation or rough shifts if fluid is old or dirty. Manual transmissions are generally robust.
Electrical Issues:
Corrosion on electrical connectors, particularly in damp climates. Aging battery and alternator can be common.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Specializing in small, efficient, and practical vehicles, often with a strong reputation in Japanese Kei car and compact segments.
Model Evolution
Terios Lineage:
The Terios was originally developed as a compact 4WD SUV. The 2nd generation (J200 series) significantly modernized the design and platform, moving to a more car-like monocoque construction while retaining off-road capability.
Production
Production Period 2Nd Gen:
2006 - 2017 (facelifts and minor updates occurred)
Manufacturing Location
Primary Assembly:
Japan (Ibaraki Plant, Oita Prefecture) and Indonesia.
🏆 Awards & Recognition
Recognitions
General Recognition:
Praised for its practicality and compact size in various automotive reviews, often winning segment awards for value and utility in specific markets.
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