The 2006 200 XC-W is a performance-oriented off-road motorcycle engineered for demanding enduro and trail riding. As part of the esteemed XC-W lineage, it embodies the 'Ready to Race' philosophy, offering a lightweight, agile platform powered by a potent 196 cc two-stroke engine. Its design emphasizes powerful acceleration and precise handling, making it a formidable choice for competitive off-road events and challenging terrain. The motorcycle features a robust chromoly steel frame, adjustable WP suspension, and hydraulic disc brakes, all contributing to its exceptional control and rider confidence in diverse off-road conditions. This comprehensive Service Repair Workshop Manual provides full service and repair instructions for the 2006 200 XC-W. It covers all essential systems, including detailed procedures for engine overhaul, fuel and ignition systems, cooling, transmission, clutch, brakes, suspension, and electrical components. The manual also includes routine maintenance schedules, troubleshooting guides for common issues, and disassembly/assembly instructions for all major parts. It is an invaluable resource for owners, mechanics, and technicians seeking to maintain, repair, and optimize the performance of their 200 XC-W, ensuring its reliability and longevity. 🏷️ Basic Information Identification Make: KTM Model: 200 XC-W Year: 2006 Vehicle Type: Off-road Motorcycle Engine Designation: 200 XC-W 👋 Introduction Market Position Market Segment: Performance off-road/enduro competition motorcycle Competitive Analysis Key Competitors: Yamaha WR250F, Honda CRF250X, Suzuki RM-Z250, Kawasaki KX250 Key Features Usp: Lightweight, agile, powerful two-stroke engine tailored for aggressive off-road riding and competition Intended Use: Enduro, trail riding, motocross (with modifications), competitive off-road events 📋 Manual Details Coverage Areas Coverage: Full service and repair instructions Page Count Page Count: N/A (PDF Download) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, internal components, tuning, and diagnostics Fuel System: Carburetor service, fuel delivery, jetting, fuel tank, and fuel lines Ignition System: CDI unit, spark plug, ignition timing, and troubleshooting Cooling System: Radiator, coolant flow, thermostat, and fan (if applicable) Exhaust System: Exhaust pipe, silencer, and related components Transmission: Gearbox internals, clutch operation, gear shift mechanism, and lubrication Clutch: Clutch assembly, plates, springs, and hydraulic system (if applicable) Frame: Frame structure, welds, and component mounting points Suspension: Front fork (WP), rear shock absorber (WP), adjustments, and rebuild procedures Brakes: Front and rear brake systems (hydraulic disc), caliper service, master cylinders, and fluid replacement Electrical System: Wiring diagrams, lighting, battery, starter system (if applicable), and fuse box Wheels And Tires: Rim inspection, spoke tension, tire mounting, and balancing Bodywork And Plastics: Fairings, seat, fenders, and graphical elements Procedures Included Maintenance: Routine servicing, oil changes, filter replacements, chain maintenance, and lubrication Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding charts Repair: Step-by-step repair instructions for all major components and systems Rebuilds: Engine and gearbox rebuilds, suspension overhauls Disassembly And Assembly: Detailed procedures for taking apart and reassembling the motorcycle Specifications And Torques: Torque values for all fasteners, clearance specifications, and tolerances Technical Depth Depth: Comprehensive, from basic maintenance to full engine rebuilds 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: 2-stroke Displacement: 196 cc Bore X Stroke: 62.5 x 65 mm Cylinder Arrangement: Single-cylinder Cooling System: Liquid-cooled Power Valve: Electronically controlled exhaust power valve (EPV) Compression Ratio: 8.7:1 (approx.) Performance Horsepower: Approx. 38-40 HP (estimated, actual figures vary) Torque: Approx. 24-26 Nm (estimated, actual figures vary) Fuel System Carburetor: Keihin PWK 38 Air Stripper Fuel Type: Unleaded gasoline with 2-stroke oil (premix) Premix Ratio: 1:40 or 1:50 (depending on oil manufacturer and riding conditions) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet multi-plate clutch, hydraulically operated Features Gear Ratios: Specific gear ratios are detailed within the manual. Final Drive: Chain drive Transmission Oil Type: KTM recommends specific gear oil; consult manual for exact specification (e.g., SAE 10W/15W or 80W). 📐 Dimensions Exterior Length: Approx. 2100 mm Width: Approx. 800 mm Height: Approx. 1250 mm Wheelbase: Approx. 1440 mm Weights Dry Weight: Approx. 99 kg Fuel Tank Capacity: Approx. 9 liters (including reserve) Seat Height: Approx. 970 mm 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycles are not typically rated by consumer safety organizations like cars; adherence to mechanical integrity is paramount) Active Features Braking System: Hydraulic disc brakes (front and rear) for reliable stopping power Suspension Control: Adjustable WP suspension for optimal handling and stability Passive Features Frame Design: Robust, lightweight chromoly steel frame for chassis rigidity and rider control 💡 Technology Features Infotainment Infotainment System: N/A (This is a pure off-road competition motorcycle, no infotainment features.) Driver Assistance Traction Control: N/A Connectivity Bluetooth Connectivity: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals, typically every 15-20 engine hours for...