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Suzuki King Quad LT-A500FK6 2006 Workshop Service Manual

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🏷️ Basic Information Identification Make: Suzuki Model: King Quad LT-A500FK6 Year: 2006 Codes Model Code: LT-A500FK6 👋 Introduction Market Position Category: High-performance utility ATV. Segment: Premium utility ATV segment, known for power and capability. Competitive Analysis Competitors: Yamaha Grizzly 660, Polaris Sportsman 500, Can-Am Outlander 400. Key Features Engine Type: Liquid-cooled, 4-stroke, SOHC, V-twin. Drivetrain Features: Shaft drive, 2WD/4WD selection with locking front differential. Suspension Features: Independent front and rear suspension. Transmission Type: Automatic (CVT) with engine braking. 📋 Manual Details Coverage Areas Primary Coverage: Repair and overhaul of the Suzuki King Quad LT-A500FK6 2006 model. Target Audience: Professional technicians and experienced DIY mechanics. Page Count Total Pages: 459 Manual Type Type: Workshop Service Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, inspection, repair, and reassembly, including top-end, bottom-end, lubrication, and cooling systems. Fuel System: Fuel injection system, fuel pump, injectors, fuel filter, fuel tank, and related components. Transmission: Automatic transmission (CVT) operation, maintenance, disassembly, inspection, and repair of internal components. Drivetrain: Front and rear driveshafts, differentials, axle shafts, hubs, and universal joints. Suspension: Front and rear suspension systems, including shock absorbers, control arms, bushings, steering knuckles, and related components. Steering: Steering system components, including handlebars, tie rods, steering column, and steering knuckle components. Brakes: Hydraulic brake system, including master cylinders, brake lines, calipers, brake pads, brake discs, and bleeding procedures. Electrical System: Ignition system, charging system (stator, regulator/rectifier), starting system (starter motor, battery), lighting, instrumentation, and wiring diagrams. Cooling System: Radiator, cooling fan, thermostat, water pump, and coolant flow. Frame And Bodywork: Frame inspection and repair, body panel removal and installation, seating, and accessories. Procedures Included Maintenance: Scheduled maintenance tasks, oil changes, filter replacements, lubrication points, and general upkeep. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault codes, symptom analysis, and repair strategies. Repair: Detailed step-by-step repair procedures for all major and minor components. Overhaul: Comprehensive instructions for complete disassembly, cleaning, inspection, and reassembly of key mechanical assemblies. Specifications And Measurements: Torque specifications, clearance measurements, wear limits, and dimensional data for critical components. Wiring Diagrams: Detailed electrical schematics for all vehicle systems. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. 📊 Manual Specifications File Format File Format: PDF Print Quality Resolution: High-resolution, suitable for printing specific sections or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Searchable Text: Typically yes, depending on PDF creation method (assuming standard search functionality). Printability Printable: Yes, allows for printing of individual pages or sections. ⚙️ Engine Specifications Primary Engine Engine Code: Unspecified (Commonly referred to as the 500 V-Twin) Engine Type: Liquid-cooled, 4-stroke, SOHC, V-twin Displacement: 493 cc (30.0 cubic inches) Bore X Stroke: 65.0 mm x 74.4 mm (2.56 in x 2.93 in) Compression Ratio: 8.6:1 Performance Horsepower: Approximately 32 HP (at crankshaft, estimated) Torque: Approximately 30 lb-ft (at crankshaft, estimated) Fuel System Fuel Delivery: Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane or higher Ignition Ignition System: Electronic ignition (CDI) Lubrication Oil Capacity: 2.3 L (2.4 US qt.) with filter change Recommended Oil: SAE 10W-40 API SE, SF, SG or higher Cooling System Cooling Medium: Ethylene glycol-based coolant with distilled water (50/50 mix) 🔧 Transmission Standard Type: Automatic (CVT) with High/Low range and Reverse Optional Optional Transmissions: N/A Features Drive Modes: 2WD / 4WD with locking front differential Engine Braking: Yes, inherent in the CVT design Fluid Specifications Transmission Fluid Type: Suzuki recommends specific CVT fluid or equivalent API GL-4, SAE 75W-90 gear oil for certain applications within the transmission, refer to manual for exact specifications and fill points. 📐 Dimensions Exterior Overall Length: 2,145 mm (84.4 in) Overall Width: 1,165 mm (45.9 in) Overall Height: 1,240 mm (48.8 in) Wheelbase: 1,285 mm (50.6 in) Ground Clearance: 260 mm (10.2 in) Weights Dry Weight: 296 kg (653 lbs) Curb Weight: 300 kg (661 lbs) (approximate with all fluids) Cargo Front Rack Capacity: 20 kg (44 lbs) Rear Rack Capacity: 40 kg (88 lbs) Towing Capacity: 600 kg (1,323 lbs) Tires Front Tire Size: AT25x8-12 Rear Tire Size: AT25x10-12 Wheels Wheel Type: Aluminum alloy 🛡️ Safety Features Ratings Crash Test Ratings: N/A (ATVs are not typically rated by organizations like NHTSA or IIHS) Active Features Braking System: Hydraulic disc brakes front and rear. Parking Brake: Mechanical disc brake on rear drive shaft. Passive Features Lighting: Halogen headlights, LED taillight/brake light. Operator Controls: Thumb throttle, handlebar controls for gear selection and 2WD/4WD. 💡 Technology Features Infotainment Infotainment System: N/A (Utility ATV, no traditional infotainment) Driver Assistance Driver Assistance Features: Automatic transmission with engine braking, selectable 2WD/4WD with differential lock. Connectivity Connectivity Features: N/A (Utility ATV, no connectivity features) 🔧 Maintenance Service Intervals Engine Oil Change: Every 1,000 km (600 miles) or 6 months, whichever comes first....
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Suzuki King Quad LT-A500FK6 2006 Workshop Service ManualSuzuki King Quad LT-A500FK6 2006 Workshop Service ManualSuzuki King Quad LT-A500FK6 2006 Workshop Service ManualSuzuki King Quad LT-A500FK6 2006 Workshop Service Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
King Quad LT-A500FK6
Year:
2006
Codes
Model Code:
LT-A500FK6
👋 Introduction
Market Position
Category:
High-performance utility ATV.
Segment:
Premium utility ATV segment, known for power and capability.
Competitive Analysis
Competitors:
Yamaha Grizzly 660, Polaris Sportsman 500, Can-Am Outlander 400.
Key Features
Engine Type:
Liquid-cooled, 4-stroke, SOHC, V-twin.
Drivetrain Features:
Shaft drive, 2WD/4WD selection with locking front differential.
Suspension Features:
Independent front and rear suspension.
Transmission Type:
Automatic (CVT) with engine braking.
📋 Manual Details
Coverage Areas
Primary Coverage:
Repair and overhaul of the Suzuki King Quad LT-A500FK6 2006 model.
Target Audience:
Professional technicians and experienced DIY mechanics.
Page Count
Total Pages:
459
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
File Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, inspection, repair, and reassembly, including top-end, bottom-end, lubrication, and cooling systems.
Fuel System:
Fuel injection system, fuel pump, injectors, fuel filter, fuel tank, and related components.
Transmission:
Automatic transmission (CVT) operation, maintenance, disassembly, inspection, and repair of internal components.
Drivetrain:
Front and rear driveshafts, differentials, axle shafts, hubs, and universal joints.
Suspension:
Front and rear suspension systems, including shock absorbers, control arms, bushings, steering knuckles, and related components.
Steering:
Steering system components, including handlebars, tie rods, steering column, and steering knuckle components.
Brakes:
Hydraulic brake system, including master cylinders, brake lines, calipers, brake pads, brake discs, and bleeding procedures.
Electrical System:
Ignition system, charging system (stator, regulator/rectifier), starting system (starter motor, battery), lighting, instrumentation, and wiring diagrams.
Cooling System:
Radiator, cooling fan, thermostat, water pump, and coolant flow.
Frame And Bodywork:
Frame inspection and repair, body panel removal and installation, seating, and accessories.
Procedures Included
Maintenance:
Scheduled maintenance tasks, oil changes, filter replacements, lubrication points, and general upkeep.
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault codes, symptom analysis, and repair strategies.
Repair:
Detailed step-by-step repair procedures for all major and minor components.
Overhaul:
Comprehensive instructions for complete disassembly, cleaning, inspection, and reassembly of key mechanical assemblies.
Specifications And Measurements:
Torque specifications, clearance measurements, wear limits, and dimensional data for critical components.
Wiring Diagrams:
Detailed electrical schematics for all vehicle systems.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Resolution:
High-resolution, suitable for printing specific sections or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Searchable Text:
Typically yes, depending on PDF creation method (assuming standard search functionality).
Printability
Printable:
Yes, allows for printing of individual pages or sections.
⚙️ Engine Specifications
Primary Engine
Engine Code:
Unspecified (Commonly referred to as the 500 V-Twin)
Engine Type:
Liquid-cooled, 4-stroke, SOHC, V-twin
Displacement:
493 cc (30.0 cubic inches)
Bore X Stroke:
65.0 mm x 74.4 mm (2.56 in x 2.93 in)
Compression Ratio:
8.6:1
Performance
Horsepower:
Approximately 32 HP (at crankshaft, estimated)
Torque:
Approximately 30 lb-ft (at crankshaft, estimated)
Fuel System
Fuel Delivery:
Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, 87 octane or higher
Ignition
Ignition System:
Electronic ignition (CDI)
Lubrication
Oil Capacity:
2.3 L (2.4 US qt.) with filter change
Recommended Oil:
SAE 10W-40 API SE, SF, SG or higher
Cooling System
Cooling Medium:
Ethylene glycol-based coolant with distilled water (50/50 mix)
🔧 Transmission
Standard
Type:
Automatic (CVT) with High/Low range and Reverse
Optional
Optional Transmissions:
N/A
Features
Drive Modes:
2WD / 4WD with locking front differential
Engine Braking:
Yes, inherent in the CVT design
Fluid Specifications
Transmission Fluid Type:
Suzuki recommends specific CVT fluid or equivalent API GL-4, SAE 75W-90 gear oil for certain applications within the transmission, refer to manual for exact specifications and fill points.
📐 Dimensions
Exterior
Overall Length:
2,145 mm (84.4 in)
Overall Width:
1,165 mm (45.9 in)
Overall Height:
1,240 mm (48.8 in)
Wheelbase:
1,285 mm (50.6 in)
Ground Clearance:
260 mm (10.2 in)
Weights
Dry Weight:
296 kg (653 lbs)
Curb Weight:
300 kg (661 lbs) (approximate with all fluids)
Cargo
Front Rack Capacity:
20 kg (44 lbs)
Rear Rack Capacity:
40 kg (88 lbs)
Towing Capacity:
600 kg (1,323 lbs)
Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheels
Wheel Type:
Aluminum alloy
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (ATVs are not typically rated by organizations like NHTSA or IIHS)
Active Features
Braking System:
Hydraulic disc brakes front and rear.
Parking Brake:
Mechanical disc brake on rear drive shaft.
Passive Features
Lighting:
Halogen headlights, LED taillight/brake light.
Operator Controls:
Thumb throttle, handlebar controls for gear selection and 2WD/4WD.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Utility ATV, no traditional infotainment)
Driver Assistance
Driver Assistance Features:
Automatic transmission with engine braking, selectable 2WD/4WD with differential lock.
Connectivity
Connectivity Features:
N/A (Utility ATV, no connectivity features)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first.
Air Filter Cleaning:
Every 500 km (300 miles) or 3 months; replacement as needed.
Spark Plug Inspection:
Every 2,000 km (1,200 miles) or 12 months.
Brake Fluid Change:
Every 2 years or as needed based on condition.
Gear Oil Change:
Every 2,000 km (1,200 miles) or 12 months for front/rear differentials and transmission.
Fluid Specifications
Engine Oil:
SAE 10W-40 API SE, SF, SG or higher.
Brake Fluid:
DOT 4 hydraulic brake fluid.
Coolant:
50/50 mixture of Suzuki Super Long Life Coolant (or equivalent) and distilled water.
Known Issues
Common Wear Items:
Brake pads, suspension bushings, CV joint boots, drive belts (CVT).
Potential Electrical:
Occasional stator or regulator/rectifier failures reported in high-use scenarios, though not endemic.
Engine Performance:
Ensure proper maintenance of the fuel injection system, including cleaning of injectors and fuel filter.
📚 Vehicle History
Brand Heritage
Brand Focus:
Suzuki has a long history in powersports, including motorcycles and ATVs, known for engineering and reliability.
Model Evolution
King Quad Lineage:
The King Quad line has been a cornerstone of Suzuki's ATV offerings, evolving from earlier models with significant upgrades in power and technology.
Lt A500Fk6 Positioning:
The LT-A500FK6 represented a significant step forward with its V-twin engine, offering more power and torque compared to previous single-cylinder models in its class.
Production
Production Years:
The LT-A500FK6 model typically refers to the 2006 model year. Similar V-twin King Quads were produced in surrounding years.
🏆 Awards & Recognition
Recognitions
Industry Awards:
The King Quad line has historically received positive reviews and awards in ATV publications for its power, handling, and utility.
Ratings
Consumer Ratings:
Generally well-regarded by owners for its performance and durability in demanding conditions.
Certifications
Manufacturing Standards:
Manufactured to Suzuki's internal quality and safety standards.
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