BMW 528i 2007 2008 2009 2010 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: BMW Model: 528i Applicable Years: 2007, 2008, 2009, 2010 Chassis Codes: E60 (LCI) Body Styles Covered: Sedan (Saloon) Generation Generation Designation: Fifth Generation (E60 LCI) 👋 Introduction Market Position Segment: Executive/Mid-size Luxury Sedan Target Audience: Owners seeking detailed DIY repair and maintenance information, independent repair shops, automotive enthusiasts. Competitive Analysis Key Competitors: Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar S-Type. Key Features Value Proposition: Provides comprehensive, manufacturer-level technical data to empower owners and technicians for accurate diagnosis and repair. Download Benefit: Instant download eliminates shipping costs and delays, allowing immediate access to critical repair information. 📋 Manual Details Coverage Areas Engine Coverage: 3.0L Inline-6 (N52B30) Transmission Coverage: 6-speed manual, 6-speed automatic (Steptronic) Major Systems Covered: Engine, Drivetrain, Suspension, Brakes, Steering, Electrical, HVAC, Bodywork, Diagnostics Page Count Total Pages: 1662 Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, valve train, pistons, crankshaft, lubrication system, cooling system, fuel delivery, emission control. Engine Electrical: Ignition system, starter, alternator, engine control module (ECM) wiring diagrams, sensors, actuators. Transmission Manual: Clutch system, gearbox assembly, shift mechanism, torque specifications, internal components. Transmission Automatic: Transmission control module (TCM), hydraulic system, valve body, planetary gear sets, fluid specifications, torque converter. Drivetrain: Driveshafts, universal joints, differential, axles, wheel bearings, NVH (Noise, Vibration, Harshness) control. Suspension Front: MacPherson struts, control arms, anti-roll bar, bushings, springs, shock absorbers, alignment specifications. Steering: Power steering system (hydraulic or electric depending on build date), steering rack, tie rods, steering column, alignment. Brakes Front: Brake calipers, rotors, pads, brake lines, ABS (Anti-lock Braking System) components, DSC (Dynamic Stability Control). Electrical Body: Lighting, power windows, door locks, mirrors, wipers, horn, interior controls, comfort access system. Electrical Chassis: Battery, charging system, starter motor, fuse box locations, relay assignments, wiring harness routing. HVAC: Air conditioning system, heating system, climate control unit, blower motor, refrigerant recharge procedures, cabin filter replacement. Body Exterior: Body panel removal and installation, door mechanisms, hood, trunk, bumpers, glass replacement. Body Interior: Dashboard removal, seat removal, trim panels, headliner, carpet replacement. Diagnostics: OBD-II (On-Board Diagnostics) troubleshooting, fault code interpretation, diagnostic tool usage, wiring diagram analysis, component testing. Suspension Rear Rear Suspension: Multi-link independent suspension, control arms, trailing arms, springs, shock absorbers, alignment specifications. Brakes Rear Rear Brakes: Brake calipers, rotors, pads, parking brake mechanism, ABS/DSC components. Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, coolant flushes, brake fluid changes, air filter replacement. Repair: Component replacement (e.g., alternator, starter, fuel pump, water pump), gasket and seal replacement, fluid line repairs. Troubleshooting: Step-by-step diagnostic flowcharts for common drivability issues, electrical faults, and system malfunctions. Rebuilds: Engine overhaul, transmission overhaul, differential rebuild, suspension component rebuild. Adjustments: Wheel alignment, parking brake adjustment, idle speed adjustments (where applicable). Technical Depth Depth Level: Comprehensive: Covers everything from routine maintenance to major component overhauls and complex diagnostics. Diagnostic Capability: Includes detailed diagnostic procedures, wiring diagrams, component testing, and fault code interpretations. Wiring Diagrams: Extensive and detailed electrical schematics for all vehicle systems. 📊 Manual Specifications File Format Format Details: PDF (Portable Document Format) - optimized for digital viewing and printing. Print Quality Quality: High-resolution scans ensuring clarity of text, diagrams, and images. Binding Type Binding: Not Applicable (Digital Download) Paper Type Paper Type: Not Applicable (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: N52B30 Engine Configuration: 3.0 Liter (2996 cc) Naturally Aspirated Inline 6-Cylinder Bore X Stroke: 85.0 mm x 88.0 mm Compression Ratio: 10.7:1 Valvetrain: Double Overhead Camshafts (DOHC), 24 valves, VANOS (Variable Valve Timing), Valvetronic (Variable Valve Lift). Performance Horsepower Hp: 230 hp @ 6500 rpm Torque Lb Ft: 200 lb-ft @ 2750 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with multi-point injection. Fuel Type: Premium Unleaded Gasoline (91 octane or higher recommended) Cooling System Coolant Type: BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) or equivalent. Oil Specifications Engine Oil Type: BMW Longlife-01 (LL-01) or BMW Longlife-01 FE (LL-01 FE) synthetic engine oil. Engine Oil Viscosity: 5W-30 or 0W-30 recommended. Oil Capacity Liters: 6.5 Liters (approx. 6.9 US quarts) 🔧 Transmission Standard Standard Transmission: 6-Speed Manual (GS6-37BZ / GS6-37BG) Optional Optional Transmission: 6-Speed Steptronic Automatic (GA6HP19Z) Features Automatic Features: Manual shift mode (Steptronic), sport mode, adaptive shift logic. Fluid Specifications Automatic Transmission Fluid Type: BMW ATF LT-3 (Dexron VI equivalent) or OEM specified fluid. Fluid Capacity Automatic Transmission Fluid Capacity: Approx. 8.0 Liters (for complete refill, including torque converter) 📐 Dimensions Exterior Length Mm: 4841 mm (190.6 inches) Width Mm: 1846 mm (72.7 inches) Height Mm: 1468 mm (57.8 inches) Wheelbase Mm: 2885 mm (113.6 inches) Weights Curb Weight Kg: Approx. 1600-1650 kg (depending on options) Gross Vehicle Weight Rating Kg: Approx. 2150 kg Cargo Trunk Volume Liters: 520 Liters (18.4 cubic feet) Wheels Tires Wheel Bolt Pattern: 5x120 mm Standard Wheel...

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Description

🏷️ Basic Information

Identification

Make:

Model:

Applicable Years:

2007, 2008, 2009, 2010

Chassis Codes:

E60 (LCI)

Body Styles Covered:

Sedan (Saloon)

Generation

Generation Designation:

Fifth Generation (E60 LCI)

👋 Introduction

Market Position

Segment:

Executive/Mid-size Luxury Sedan

Target Audience:

Owners seeking detailed DIY repair and maintenance information, independent repair shops, automotive enthusiasts.

Competitive Analysis

Key Competitors:

Mercedes-Benz E-Class, Audi A6, Lexus GS, Jaguar S-Type.

Key Features

Value Proposition:

Provides comprehensive, manufacturer-level technical data to empower owners and technicians for accurate diagnosis and repair.

Download Benefit:

Instant download eliminates shipping costs and delays, allowing immediate access to critical repair information.

📋 Manual Details

Coverage Areas

Engine Coverage:

3.0L Inline-6 (N52B30)

Transmission Coverage:

6-speed manual, 6-speed automatic (Steptronic)

Major Systems Covered:

Engine, Drivetrain, Suspension, Brakes, Steering, Electrical, HVAC, Bodywork, Diagnostics

Page Count

Total Pages:

Manual Type

Type:

Workshop Service and Repair Manual

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, valve train, pistons, crankshaft, lubrication system, cooling system, fuel delivery, emission control.

Engine Electrical:

Ignition system, starter, alternator, engine control module (ECM) wiring diagrams, sensors, actuators.

Transmission Manual:

Clutch system, gearbox assembly, shift mechanism, torque specifications, internal components.

Transmission Automatic:

Transmission control module (TCM), hydraulic system, valve body, planetary gear sets, fluid specifications, torque converter.

Drivetrain:

Driveshafts, universal joints, differential, axles, wheel bearings, NVH (Noise, Vibration, Harshness) control.

Suspension Front:

MacPherson struts, control arms, anti-roll bar, bushings, springs, shock absorbers, alignment specifications.

Steering:

Power steering system (hydraulic or electric depending on build date), steering rack, tie rods, steering column, alignment.

Brakes Front:

Brake calipers, rotors, pads, brake lines, ABS (Anti-lock Braking System) components, DSC (Dynamic Stability Control).

Electrical Body:

Lighting, power windows, door locks, mirrors, wipers, horn, interior controls, comfort access system.

Electrical Chassis:

Battery, charging system, starter motor, fuse box locations, relay assignments, wiring harness routing.

HVAC:

Air conditioning system, heating system, climate control unit, blower motor, refrigerant recharge procedures, cabin filter replacement.

Body Exterior:

Body panel removal and installation, door mechanisms, hood, trunk, bumpers, glass replacement.

Body Interior:

Dashboard removal, seat removal, trim panels, headliner, carpet replacement.

Diagnostics:

OBD-II (On-Board Diagnostics) troubleshooting, fault code interpretation, diagnostic tool usage, wiring diagram analysis, component testing.

Suspension Rear

Rear Suspension:

Multi-link independent suspension, control arms, trailing arms, springs, shock absorbers, alignment specifications.

Brakes Rear

Rear Brakes:

Brake calipers, rotors, pads, parking brake mechanism, ABS/DSC components.

Procedures Included

Maintenance:

Oil changes, filter replacements, spark plug service, coolant flushes, brake fluid changes, air filter replacement.

Repair:

Component replacement (e.g., alternator, starter, fuel pump, water pump), gasket and seal replacement, fluid line repairs.

Troubleshooting:

Step-by-step diagnostic flowcharts for common drivability issues, electrical faults, and system malfunctions.

Rebuilds:

Engine overhaul, transmission overhaul, differential rebuild, suspension component rebuild.

Adjustments:

Wheel alignment, parking brake adjustment, idle speed adjustments (where applicable).

Technical Depth

Depth Level:

Comprehensive: Covers everything from routine maintenance to major component overhauls and complex diagnostics.

Diagnostic Capability:

Includes detailed diagnostic procedures, wiring diagrams, component testing, and fault code interpretations.

Wiring Diagrams:

Extensive and detailed electrical schematics for all vehicle systems.

📊 Manual Specifications

File Format

Format Details:

PDF (Portable Document Format) - optimized for digital viewing and printing.

Print Quality

Quality:

High-resolution scans ensuring clarity of text, diagrams, and images.

Binding Type

Binding:

Not Applicable (Digital Download)

Paper Type

Paper Type:

Not Applicable (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

N52B30

Engine Configuration:

3.0 Liter (2996 cc) Naturally Aspirated Inline 6-Cylinder

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

10.7:1

Valvetrain:

Double Overhead Camshafts (DOHC), 24 valves, VANOS (Variable Valve Timing), Valvetronic (Variable Valve Lift).

Performance

Horsepower Hp:

230 hp @ 6500 rpm

Torque Lb Ft:

200 lb-ft @ 2750 rpm

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI) with multi-point injection.

Fuel Type:

Premium Unleaded Gasoline (91 octane or higher recommended)

Cooling System

Coolant Type:

BMW Blue Antifreeze/Coolant (G48 ethylene glycol based) or equivalent.

Oil Specifications

Engine Oil Type:

BMW Longlife-01 (LL-01) or BMW Longlife-01 FE (LL-01 FE) synthetic engine oil.

Engine Oil Viscosity:

5W-30 or 0W-30 recommended.

Oil Capacity Liters:

6.5 Liters (approx. 6.9 US quarts)

🔧 Transmission

Standard

Standard Transmission:

6-Speed Manual (GS6-37BZ / GS6-37BG)

Optional

Optional Transmission:

6-Speed Steptronic Automatic (GA6HP19Z)

Features

Automatic Features:

Manual shift mode (Steptronic), sport mode, adaptive shift logic.

Fluid Specifications

Automatic Transmission Fluid Type:

BMW ATF LT-3 (Dexron VI equivalent) or OEM specified fluid.

Fluid Capacity

Automatic Transmission Fluid Capacity:

Approx. 8.0 Liters (for complete refill, including torque converter)

📐 Dimensions

Exterior

Length Mm:

4841 mm (190.6 inches)

Width Mm:

1846 mm (72.7 inches)

Height Mm:

1468 mm (57.8 inches)

Wheelbase Mm:

2885 mm (113.6 inches)

Weights

Curb Weight Kg:

Approx. 1600-1650 kg (depending on options)

Gross Vehicle Weight Rating Kg:

Approx. 2150 kg

Cargo

Trunk Volume Liters:

520 Liters (18.4 cubic feet)

Wheels Tires

Wheel Bolt Pattern:

5x120 mm

Standard Wheel Size:

17 or 18 inches (depending on trim)

Standard Tire Sizes:

225/50R17 (front/rear) or 245/40R18 (front/rear)

🛡️ Safety Features

Ratings

NHTSA Front Crash Test Rating:

5-Star (for driver and passenger)

IIHS Side Impact Rating:

Active Features

Active Safety Systems:

ABS, DSC (Dynamic Stability Control), DTC (Dynamic Traction Control), CBC (Cornering Brake Control), Run-Flat Tires (optional).

Passive Features

Airbags:

Frontal airbags (driver/passenger), front side-impact airbags, head protection system (curtain airbags).

Seat Belts:

3-point inertia-reel seat belts with pretensioners and force limiters.

💡 Technology Features

Infotainment

Infotainment System:

iDrive system (typically CCC or updated CIC interface depending on build date), with features like radio, CD player, optional navigation, Bluetooth, and AUX input.

Driver Assistance

Driver Assistance Features:

Optional features may include adaptive cruise control, park distance control (PDC), rearview camera.

Connectivity

Connectivity Options:

Bluetooth hands-free calling, USB interface (later models), SiriusXM satellite radio (optional).

🔧 Maintenance

Service Intervals

Oil Change Interval:

Variable, typically every 10,000-15,000 miles or 1 year, depending on driving conditions and oil life indicator (Condition Based Service - CBS).

Brake Fluid Interval:

Every 2 years, regardless of mileage.

Spark Plug Interval:

Typically around 60,000 miles for Longlife spark plugs (e.g., NGK SILZKR7C11S).

Engine Air Filter Interval:

Varies, often inspected annually and replaced every 20,000-30,000 miles or as needed based on condition.

Cabin Air Filter Interval:

Typically every 15,000-20,000 miles or 1 year.

Fluid Specifications

Coolant Capacity Liters:

Approx. 8.0 Liters

Power Steering Fluid Type:

BMW Power Steering Fluid (Pentosin CHF 11S or equivalent spec).

Brake Fluid Type:

DOT 4 Low Viscosity (LV) or DOT 4+.

Known Issues

Common Issues:

Oil leaks (valve cover gasket, oil pan gasket), PCV (Positive Crankcase Ventilation) system issues, water pump failure, ignition coil and spark plug failures, starter issues, VANOS solenoid issues, ABS/DSC sensor failures.

📚 Vehicle History

Brand Heritage

Bmw Philosophy:

Sheer Driving Pleasure, focus on performance, luxury, and advanced engineering.

Model Evolution

E60 Introduction:

The E60 generation BMW 5 Series debuted in 2003, with the facelift (LCI) introduced for the 2007 model year. The 528i replaced the 525i in North America, featuring the more powerful N52 engine.

Production

Production Location:

Germany (e.g., Dingolfing plant)

🏆 Awards & Recognition

Recognitions

Model Awards:

The E60 generation 5 Series generally received positive reviews for its driving dynamics, comfort, and technology, often cited in lists of best luxury sedans.