This manual covers the Kawasaki ZR750, specifically the Second Generation (ZR750-K) model produced from 2007 to 2010. As a middleweight naked sportbike, the ZR750 is engineered for practicality and accessible performance, making it a strong choice for commuters, urban riders, and intermediate sport riders. It is recognized for its smooth inline-four engine, comfortable riding position, and reliable Japanese engineering, offering a balance of usability and engaging riding dynamics. The model features a liquid-cooled, DOHC, 4-stroke, inline-four-cylinder engine with a displacement of 738 cc, delivering approximately 77 hp and 63 Nm of torque, managed by a Digital Fuel Injection system. This comprehensive Workshop Service Manual provides detailed instructions for the complete workshop service and repair of the Kawasaki ZR750 (ZR750-K) models from 2007-2010. It covers all major systems, including the engine, transmission, chassis, brakes, and electrical components, with in-depth procedures for maintenance, diagnostics, repair, and component rebuilds. The manual is designed to assist owners, mechanics, and technicians in performing routine maintenance, troubleshooting complex issues, and carrying out necessary repairs to keep the vehicle in optimal condition. It includes detailed technical specifications, wiring diagrams, and step-by-step guidance, ensuring accurate and efficient service. 🏷️ Basic Information Identification Make: Kawasaki Model: ZR750 Platform Code: ZR750-K Generation Generation Name: Second Generation (ZR750-K) Model Years Covered: 2007, 2008, 2009, 2010 👋 Introduction Market Position Category: Middleweight Naked Sportbike Target Audience: Commuters, urban riders, intermediate sport riders seeking a balance of performance and usability Competitive Analysis Key Competitors: Yamaha FZ6, Suzuki Bandit 650, Honda CB600F Hornet Key Features Engine Type: Liquid-cooled, DOHC, 4-stroke, inline-four-cylinder Design Philosophy: Practicality, smooth power delivery, accessible performance, reliable Japanese engineering Strengths: Smooth engine, comfortable riding position, build quality, affordability 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service and Repair Page Count Total Pages: 677 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Full engine disassembly, assembly, diagnostics, tuning, lubrication, cooling, ignition, fuel injection, emissions control systems Transmission: Clutch, gearbox, final drive (chain and sprockets), lubrication, adjustments, and repair procedures Chassis: Frame, suspension (front forks, rear shock absorber), steering, wheels, hubs, and bearings Brakes: Front and rear brake systems, hydraulic lines, master cylinders, calipers, discs, pads, bleeding procedures, and ABS (if applicable) Electrical: Wiring diagrams, lighting, charging system (alternator, battery), starting system, ignition system, sensors, ECU, instrument cluster, and diagnostic codes Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, evaporative emission control (EVAP) system Bodywork: Fairings, body panels, seat, fuel tank removal/installation, minor body repairs Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, chain adjustments, brake checks, fluid level checks Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), fault finding for all major systems Repair: Step-by-step instructions for component removal, repair, and reinstallation for all major systems Rebuilds: Complete engine, transmission, and suspension component rebuild procedures with torque specifications and clearances Adjustments: Valve clearances, carburetor/throttle body synchronization, ignition timing, suspension sag Technical Depth Depth: Comprehensive - suitable for professional technicians and advanced DIY enthusiasts Diagnostic Capabilities: Detailed fault code interpretations and guided troubleshooting sequences 📊 Manual Specifications File Format Type: PDF Searchability: Fully searchable text content for quick information retrieval Print Quality Quality: High-resolution digital reproduction of original factory manual content Readability: Clear diagrams, schematics, and text for easy reading and interpretation on screen or when printed Binding Type Format Type: Digital Download (PDF) Paper Type Physical Format Not Applicable: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: ZR750KE Displacement: 738 cc (45.0 cu in) Bore X Stroke: 71.0 mm x 47.0 mm Compression Ratio: 9.9:1 Valve Train: DOHC, 16 valves (4 per cylinder) Timing Chain Tensioner: Hydraulic Performance Horsepower Estimated: 77 hp @ 9,000 rpm (approximate) Torque Estimated: 63 Nm @ 7,500 rpm (approximate) Fuel System Induction: Digital Fuel Injection (DFI) with dual 36mm throttle bodies Fuel Type: Unleaded gasoline Fuel Capacity: 19 Liters (5.0 US gal) Engine Oil Oil Type: SAE 10W-40 API SG, SH, SJ or SL, JASO MA certified Oil Capacity With Filter: 3.4 Liters (3.6 US qt) Oil Capacity Without Filter: 3.1 Liters (3.3 US qt) Cooling System Type: Liquid-cooled Coolant Type: Kawasaki All-Season Performance Coolant (or equivalent long-life, ethylene glycol-based) Coolant Capacity: 1.9 Liters (2.0 US qt) 🔧 Transmission Standard Type: 6-speed constant mesh Clutch Type: Wet, multi-disc Final Drive: Sealed O-ring chain Transmission Oil Type: API GL-4 SAE 80W-90 Hypoid Gear Oil (for final drive if applicable, but typically chain lube for this model) Fluid Capacity: N/A (Chain drive system uses lubricant applied externally) 📐 Dimensions Exterior Length: 2,120 mm (83.5 in) Width: 750 mm (29.5 in) Height: 1,190 mm (46.9 in) Wheelbase: 1,435 mm (56.5 in) Ground Clearance: 140 mm (5.5 in) Seat Height: 785 mm (30.9 in) Weights Dry Weight: 196 kg (432 lbs) Curb Weight: 210 kg (463 lbs) (approximate, with fluids) Wheels And Tires...