HUSQVARNA TE 250 450 510 Workshop Repair Manual Download All 2007-2008 ModelS COVERED PDF
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🏷️ Basic Information Identification Make: Husqvarna Model: TE Series Sub Model: TE250, TE450, TE510 Model Years Covered: 2007, 2008 Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Positioning: High-performance off-road motorcycles, often used in Enduro and Supermoto racing/riding. Competitive Analysis Competitors: KTM EXC series, Yamaha WR series, Honda CRF-X series, Suzuki RM-Z, Kawasaki KX series (off-road variants). Key Features Engine Type: Liquid-cooled, four-stroke, single-cylinder (for TE250, TE450, TE510 variants). Performance Orientation: Designed for off-road riding, known for strong torque and agile handling. Manual Value Proposition Value: Essential resource for owners and technicians to maintain and repair these specialized machines, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Primary Coverage: All 2007-2008 Husqvarna TE Series models (TE250, TE450, TE510) Geographic Coverage: Global (technical specifications generally applicable across markets) Page Count Estimated Page Count: Varies by specific model and engine, but comprehensive coverage implies substantial detail, likely 500+ pages Manual Type Type: Workshop Repair Manual / Service Manual Language Language: English (presumed, standard for such manuals) Format Format: PDF (Portable Document Format) - Digital Download Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, and diagnostics (including specific components like cylinder, piston, crankshaft, valve train, cooling system) Fuel System: Fuel injection system (EFI), fuel pump, injectors, throttle body, fuel tank, fuel lines, troubleshooting Ignition System: CDI unit, ignition coil, spark plug, wiring, diagnostics Cooling System: Radiator, coolant hoses, water pump, thermostat, fan (if equipped), fluid specifications Transmission: Gearbox, clutch (hydraulic or cable), shift mechanism, gear oil specifications, disassembly and assembly Chassis Frame: Frame inspection, repair, associated components Suspension: Front forks (KYB/Marzocchi depending on model year/variant), rear shock absorber, linkages, seals, springs, damping adjustments, service intervals Brakes: Front and rear brake systems (Brembo typically), hydraulic lines, master cylinders, calipers, brake pads, brake discs, bleeding procedures, fluid specifications Electrical System: Wiring diagrams, battery, starter motor, lighting, sensors, ECU, troubleshooting electrical faults Exhaust System: Exhaust pipe, muffler, mounting, gasket replacement Wheels And Tires: Wheel bearing maintenance, spoke tensioning, tire replacement, recommended tire pressures Bodywork And Trim: Fairings, seat, fuel tank cover, plastics, removal and installation Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug replacement, valve clearance checks Disassembly Reassembly: Step-by-step instructions for all major components and systems Troubleshooting: Diagnostic procedures for common and uncommon problems, fault codes (if applicable) Adjustments: Carburetor/EFI tuning, suspension adjustments, clutch and brake lever adjustments Overhauls: Detailed instructions for complete engine rebuilds, gearbox overhauls, suspension rebuilds Specifications Data: Torque values, clearances, fluid capacities, electrical resistance, component measurements Technical Depth Depth: Comprehensive - suitable for both experienced mechanics and motivated DIY enthusiasts. Covers everything from basic maintenance to complete engine rebuilds. Visual Aids: Includes exploded views, diagrams, illustrations, and pictures for clarity. 📊 Manual Specifications File Format File Type: PDF Compatibility: Compatible with PC & Mac. Supports Windows (95, 98, 2000, NT, XP, Vista, 7, 8) and Mac operating systems. Searchability: Likely searchable text within PDF for quick information retrieval. Print Quality Printability: Printable pages for hands-on use in a workshop environment. Binding Type Binding: Not applicable (digital download) Paper Type Paper Type: Not applicable (digital download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Single Cylinder, DOHC Cooling: Liquid-cooled Displacement Te250: 249.5 cc Displacement Te450: 449.7 cc Displacement Te510: 498 cc (approx.) Performance Horsepower Approx Te250: ~35-40 HP (est.) Horsepower Approx Te450: ~45-50 HP (est.) Horsepower Approx Te510: ~50-55 HP (est.) Torque Characteristics: Strong mid-range and top-end power delivery, typical of Enduro bikes. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline (91-98 Octane Recommended) Lubrication Oil Type: Synthetic Motorcycle Oil (e.g., SAE 10W-50 or 15W-50, API SG or higher, JASO MA compliant) Oil Capacity: Refer to manual for specific capacities (typically around 1.0-1.5 liters) Spark Plug Spark Plug Type: NGK CR9EK or equivalent (verify with manual) Engine Codes Engine Identification: VIN and engine serial number for specific identification. 🔧 Transmission Standard Type: 6-speed constant mesh Clutch: Hydraulic actuated, wet multi-plate Optional Optional Transmissions: Not applicable, standard 6-speed gearbox. Features Gear Ratios: Specific gear ratios provided in manual for each model variant. Transmission Oil Type: Hypoid Gear Oil, SAE 80W/90 (API GL-4 or GL-5) Transmission Oil Capacity: Refer to manual for specific capacity (typically around 0.7-1.0 liters) 📐 Dimensions Exterior Wheelbase: Approx. 1470-1490 mm (varies by model) Seat Height: Approx. 960-980 mm (varies by model) Weights Dry Weight: Approx. 108-115 kg (varies by model, excluding fluids) Fuel Tank Capacity: Approx. 7.5 - 9.5 liters (varies by model) 🛡️ Safety Features Ratings Safety Ratings: Off-road motorcycles are not typically subjected to standardized automotive crash safety ratings (e.g., NHTSA, Euro NCAP). Active Features Braking System: High-performance hydraulic disc brakes front and rear (Brembo). Suspension Stability: Advanced suspension systems (e.g., KYB, Marzocchi) designed for stability and control over rough terrain. Passive Features Frame Construction: Strong, lightweight...
Comprehensive - suitable for both experienced mechanics and motivated DIY enthusiasts. Covers everything from basic maintenance to complete engine rebuilds.
Visual Aids:
Includes exploded views, diagrams, illustrations, and pictures for clarity.
📊 Manual Specifications
File Format
File Type:
PDF
Compatibility:
Compatible with PC & Mac. Supports Windows (95, 98, 2000, NT, XP, Vista, 7, 8) and Mac operating systems.
Searchability:
Likely searchable text within PDF for quick information retrieval.
Print Quality
Printability:
Printable pages for hands-on use in a workshop environment.
Binding Type
Binding:
Not applicable (digital download)
Paper Type
Paper Type:
Not applicable (digital download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Single Cylinder, DOHC
Cooling:
Liquid-cooled
Displacement Te250:
249.5 cc
Displacement Te450:
449.7 cc
Displacement Te510:
498 cc (approx.)
Performance
Horsepower Approx Te250:
~35-40 HP (est.)
Horsepower Approx Te450:
~45-50 HP (est.)
Horsepower Approx Te510:
~50-55 HP (est.)
Torque Characteristics:
Strong mid-range and top-end power delivery, typical of Enduro bikes.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline (91-98 Octane Recommended)
Lubrication
Oil Type:
Synthetic Motorcycle Oil (e.g., SAE 10W-50 or 15W-50, API SG or higher, JASO MA compliant)
Oil Capacity:
Refer to manual for specific capacities (typically around 1.0-1.5 liters)
Spark Plug
Spark Plug Type:
NGK CR9EK or equivalent (verify with manual)
Engine Codes
Engine Identification:
VIN and engine serial number for specific identification.
🔧 Transmission
Standard
Type:
6-speed constant mesh
Clutch:
Hydraulic actuated, wet multi-plate
Optional
Optional Transmissions:
Not applicable, standard 6-speed gearbox.
Features
Gear Ratios:
Specific gear ratios provided in manual for each model variant.
Transmission Oil Type:
Hypoid Gear Oil, SAE 80W/90 (API GL-4 or GL-5)
Transmission Oil Capacity:
Refer to manual for specific capacity (typically around 0.7-1.0 liters)
📐 Dimensions
Exterior
Wheelbase:
Approx. 1470-1490 mm (varies by model)
Seat Height:
Approx. 960-980 mm (varies by model)
Weights
Dry Weight:
Approx. 108-115 kg (varies by model, excluding fluids)
Fuel Tank Capacity:
Approx. 7.5 - 9.5 liters (varies by model)
🛡️ Safety Features
Ratings
Safety Ratings:
Off-road motorcycles are not typically subjected to standardized automotive crash safety ratings (e.g., NHTSA, Euro NCAP).
Active Features
Braking System:
High-performance hydraulic disc brakes front and rear (Brembo).
Suspension Stability:
Advanced suspension systems (e.g., KYB, Marzocchi) designed for stability and control over rough terrain.
Passive Features
Frame Construction:
Strong, lightweight chassis designed for torsional rigidity and impact resistance.
💡 Technology Features
Infotainment
Infotainment System:
Not applicable to this model class (off-road focus).
Driver Assistance
Driver Assistance Features:
Not applicable to this model class (off-road focus).
Connectivity
Connectivity Features:
Not applicable to this model class (off-road focus).
Engine Management
Engine Management System:
Electronic Fuel Injection (EFI) with ECU control for optimal air-fuel ratio, ignition timing, and engine performance.
Instrumentation
Dashboard Display:
Digital/analog combination dashboard for speed, RPM, odometer, trip meter, and indicator lights.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 15-20 hours of riding or annually, whichever comes first. Consult manual for precise intervals.
Air Filter Cleaning:
Every 5-10 hours of riding, or more frequently in dusty conditions.
Valve Clearance Check:
Every 20-30 hours of riding or annually. Crucial for maintaining performance.
Chain Lubrication Adjustment:
Every 5-10 hours of riding. Check tension regularly.
Spark Plug Replacement:
Every 20-30 hours or as needed based on inspection.
Fluid Specifications
Engine Oil Specification:
Fully synthetic motorcycle oil, SAE 10W-50 or 15W-50, API SG/SH/SJ, JASO MA.
Coolant Specification:
Ethylene glycol-based antifreeze coolant, mixed with distilled water (50/50 ratio).
Brake Fluid Specification:
DOT 4 hydraulic brake fluid.
Transmission Oil Specification:
Hypoid Gear Oil, SAE 80W/90, API GL-4 or GL-5.
Known Issues
Common Wear Items:
Clutch plates, wheel bearings, fork seals, chain and sprockets, air filter.
Potential Efi Issues:
Can require specialized diagnostics; ensuring clean fuel and proper maintenance is key.
Suspension Service:
Regular fork seal and oil changes are critical for maintaining proper suspension performance.
📚 Vehicle History
Brand Heritage
Heritage:
Husqvarna Motorcycles has a long and storied history, originating in Sweden in 1903. They are renowned for their off-road and motocross racing heritage.
Model Evolution
Evolution:
The TE series represents Husqvarna's Enduro line, evolving from earlier models with continuous improvements in engine technology, suspension, and chassis design. The 2007-2008 models were part of a significant generation with advancements in EFI.
Production
Manufacturing Location:
Primarily Italy during this period (under previous ownership).
🏆 Awards & Recognition
Recognitions
Awards:
Husqvarna TE models have historically been competitive in Enduro championships and received positive reviews from off-road publications for their performance and handling.
Ratings
Media Reviews:
Known for strong power delivery and capable chassis, often praised for their competitive edge in the Enduro segment.
Certifications
Emissions Certification:
Designed to meet emissions standards relevant to off-road vehicles for their respective model years.
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