🏷️ Basic Information Identification Make: BMW Model: 535xi Model Generation: E60/E61 (Second Generation) Model Years Covered: 2007, 2008, 2009, 2010 Codes Chassis Code: E60 (Sedan), E61 (Touring/Wagon) Engine Code: N54B30 👋 Introduction Market Position Vehicle Segment: Executive/Mid-size Luxury Sedan and Wagon Target Audience: Discerning buyers seeking performance, luxury, and advanced technology Competitive Analysis Key Competitors: Mercedes-Benz E-Class, Audi A6, Lexus GS Key Features Powertrain Philosophy: Renowned for potent twin-turbocharged engines and sophisticated xDrive all-wheel-drive system. Driving Dynamics: Emphasizes BMW's signature 'Ultimate Driving Machine' experience with balanced handling and responsive performance. Luxury Appointments: High-quality interior materials, advanced comfort features, and a refined driving environment. 📋 Manual Details Coverage Areas Manual Type: Service and Repair Manual Language: English Format: PDF Page Count Estimated Page Count: Approximately 2500-3000 pages (typical for comprehensive BMW service manuals of this era) 📖 Manual Coverage Systems Covered Powertrain: Engine (N54B30), Transmission (6-speed Automatic/Manual), Drivetrain (xDrive All-Wheel Drive) Chassis: Suspension (Front/Rear), Steering System, Brake System (ABS, DSC) Electrical: Body Control Module (BCM), Engine Control Unit (ECU), Powertrain Management, Lighting, Instrumentation, Comfort Systems, Infotainment Body: Body Panels, Doors, Windows, Sunroof, Bumpers, Interior Trim HVAC: Heating, Ventilation, Air Conditioning System Safety: Airbags, Seatbelts, Restraint Systems Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, fluid checks and changes, spark plug replacement, brake pad/rotor replacement Repair: Engine component repair/replacement, transmission overhaul/replacement, suspension component repair/replacement, brake system repair, electrical component troubleshooting and replacement, body panel repair Diagnostics: Diagnostic trouble codes (DTCs), troubleshooting flowcharts, component testing, wiring diagrams Special Tools: Identification and usage of specialized BMW tools required for specific repairs Technical Depth Level Of Detail: Comprehensive, suitable for professional technicians and advanced DIY enthusiasts Diagnostic Capabilities: In-depth diagnostic procedures, including electrical schematics and fault code interpretation Rebuild Instructions: Detailed procedures for engine and transmission rebuilds, including torque specifications and tolerances 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Fully searchable text for quick information retrieval Print Quality: High-resolution scans, ensuring clarity of text and diagrams Print Quality Diagram Clarity: Detailed schematics, exploded views, and illustrations for visual guidance Binding Type Binding: N/A (Digital PDF format) Paper Type Paper Type: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: 3.0L Twin-Turbocharged Inline-6 (N54) Displacement: 2979 cc (3.0 Liters) Bore X Stroke: 84.0 mm x 89.6 mm Compression Ratio: 10.2:1 Performance Horsepower: 300 hp @ 5800 rpm Torque: 300 lb-ft @ 1400-5000 rpm Redline: 7000 rpm Fuel System Fuel Delivery: Direct Fuel Injection (DFI) with High-Pressure Fuel Pump Fuel Type: Premium Unleaded Gasoline (91 AKI or higher recommended) Engine Management: Bosch Motronic DME (Digital Engine Electronics) Turbochargers: Twin Turbochargers (Parallel Arrangement) 🔧 Transmission Standard Transmission Type: 6-Speed Manual (SMG option available) Optional Transmission Type: 6-Speed Automatic (Steptronic with paddle shifters) Features Drivetrain: xDrive All-Wheel Drive System Gear Ratios Manual: Typically around 4.01, 2.32, 1.52, 1.18, 1.00, 0.83 (subject to specific variant) Gear Ratios Automatic: Typically around 4.17, 2.34, 1.52, 1.14, 0.87, 0.70 (subject to specific variant) Transfer Case: Electronically controlled, variable torque distribution for optimal traction. Transmission Fluid Type: Refer to manual for specific BMW approved fluids (e.g., ATF LT-3 for automatics, Pentosin MTF LT-2 for manuals) 📐 Dimensions Exterior Wheelbase: 116.4 inches (2957 mm) Length: 191.1 inches (4853 mm) for Sedan; 192.4 inches (4887 mm) for Touring Width: 72.2 inches (1834 mm) Height: 57.7 inches (1466 mm) for Sedan; 56.2 inches (1427 mm) for Touring Front Track: 61.7 inches (1568 mm) Rear Track: 62.2 inches (1580 mm) Interior Front Headroom: Approximately 38.4 inches (975 mm) Rear Headroom: Approximately 37.7 inches (958 mm) Front Legroom: Approximately 41.7 inches (1059 mm) Rear Legroom: Approximately 35.6 inches (904 mm) Cargo Trunk Capacity: Approximately 14.0 cu ft (396 L) for Sedan Cargo Capacity Touring: Approximately 17.6 cu ft (499 L) behind rear seats, expandable to 56.1 cu ft (1589 L) with rear seats folded (Touring) Weights Curb Weight: Approximately 3900-4100 lbs (1769-1860 kg), depending on configuration Gross Vehicle Weight Rating Gvwr: Refer to vehicle's VIN sticker or manual Towing Capacity: Typically not recommended or limited for North American models 🛡️ Safety Features Ratings NHTSA Front Impact Driver: 5-Star (2007 model year) NHTSA Front Impact Passenger: 5-Star (2007 model year) NHTSA Side Impact Front Seat Occupant: 5-Star (2007 model year) NHTSA Side Impact Rear Seat Occupant: 5-Star (2007 model year) IIHS Front Offset Crash Rating: Good (2007-2010 model years) IIHS Side Crash Rating: Good (2007-2010 model years) Active Features Traction Control: Dynamic Traction Control (DTC), Dynamic Stability Control (DSC) Braking Assist: Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), Brake Assist All Wheel Drive: BMW xDrive Passive Features Airbags: Front airbags, side-impact airbags, head protection system (HPS) airbags Seatbelts: 3-point inertia-reel seat belts with pre-tensioners and force limiters Child Seat Anchors: LATCH (Lower Anchors and Tethers for Children) system 💡 Technology Features Infotainment Infotainment System: iDrive System (E60 generation, initial iterations) Navigation:...
Optional Bluetooth mobile interface for hands-free calling.
Usb Aux:
Optional USB/Audio interface for music playback.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 miles or 1 year, as indicated by the Condition Based Service (CBS) system.
Air Filter Replacement:
Recommended every 30,000-45,000 miles or as needed based on driving conditions.
Cabin Filter Replacement:
Recommended every 15,000-20,000 miles or annually.
Spark Plug Replacement:
Typically around 60,000 miles for N54 engines.
Brake Fluid Flush:
Recommended every 2 years, regardless of mileage.
Fluid Specifications
Engine Oil Type:
BMW Longlife-01 (LL-01) or BMW Longlife-01 FE (LL-01 FE) approved synthetic oil, typically 5W-30 or 0W-30.
Engine Oil Capacity:
Approximately 6.5 US quarts (6.2 Liters) with filter change.
Coolant Type:
BMW Blue Antifreeze/Coolant (G48)
Power Steering Fluid Type:
BMW Power Steering Fluid (G002000)
Brake Fluid Type:
DOT 4
Known Issues
High Pressure Fuel Pump:
Early N54 engines were prone to failure of the high-pressure fuel pump, leading to misfires and poor performance.
Turbocharger Wastegate Rattle:
Wastegates on the turbochargers can develop a rattling noise, often indicating wear.
Ignition Coils And Spark Plugs:
Can be a source of misfires, especially at higher mileage.
Vacuum Lines And Boost Leaks:
Cracked or leaking vacuum lines can affect boost pressure and engine performance.
Oil Cooler Gasket Leaks:
The oil cooler gasket can degrade over time, leading to oil leaks.
Water Pump And Thermostat:
Electric water pumps and thermostats can fail, requiring replacement.
📚 Vehicle History
Brand Heritage
Bmw Philosophy:
BMW's legacy is rooted in performance, engineering excellence, and a focus on the driver.
Model Evolution
E60 Generation:
The E60 generation marked a significant design and technological leap for the 5 Series, introducing more aggressive styling and advanced electronic systems.
535Xi Introduction:
The 535xi variant combined the potent N54 engine with the xDrive all-wheel-drive system, offering enhanced traction and stability, particularly in adverse weather conditions.
Production
Manufacturing Location:
Dingolfing, Germany
Production Period:
2007-2010
🏆 Awards & Recognition
Recognitions
Ward S 10 Best Engines:
The N54 engine received multiple Ward's 10 Best Engines awards during its production run for its performance and technology.
Automotive Journalism Reviews:
Consistently praised by automotive journalists for its blend of performance, luxury, and technology.
Certifications
Euro Ncaps:
Achieved a 5-star Euro NCAP safety rating.
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