The VN900 Custom, also known as the VN900C, is a cruiser motorcycle that debuted in its first generation from 2006 to the present. This model is recognized for its sleek, low-slung profile, drag-style handlebars, and custom details, including spoke wheels, all contributing to its distinctive aesthetic. Powered by a liquid-cooled, 892cc V-twin engine with a belt final drive for smooth operation, the VN900 Custom offers a balance of reliable performance and rider-friendly ergonomics, making it a popular choice for those seeking a stylish and customizable cruiser. This comprehensive service repair workshop manual provides detailed guidance for the VN900 Custom, covering model years 2007 through 2011. It encompasses a wide range of critical areas, including complete engine overhaul, transmission and clutch servicing, chassis and suspension maintenance, electrical system diagnostics with wiring diagrams, and brake system procedures. The manual offers step-by-step repair instructions, troubleshooting guides, and technical specifications, supported by clear illustrations and part breakdowns, ensuring owners and technicians can effectively maintain, diagnose, and repair the vehicle to original specifications. 🏷️ Basic Information Identification Make: Kawasaki Model: VN900 Custom Vulcan 900 Custom Model Alias: Vulcan 900 Custom Model Code: VN900C Generation Generation Designation: First Generation Generation Years: 2006-Present Codes Vin Code Specific: Refer to VIN plate for specific model year codes 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Riders seeking a stylish, customizable cruiser with a V-twin engine Competitive Analysis Direct Competitors: Honda Shadow series, Yamaha V-Star series, Suzuki Boulevard series Key Differentiators: Sleek custom styling, reliable V-twin engine, accessible price point Key Features Styling: Low-slung profile, drag-style handlebars, custom details, spoke wheels Powertrain: Liquid-cooled, 52-degree V-twin engine Drivetrain: Belt final drive for smooth, low-maintenance operation 📋 Manual Details Coverage Areas Covered Years: 2007, 2008, 2009, 2010, 2011 Specific Model Variant: VN900C Custom Page Count Estimated Page Count: Likely 500-1000+ pages (typical for comprehensive service manuals, actual size up to 1800MB) Manual Type Type: Service Repair Workshop Manual Description: Official factory service manual used by professional technicians Language Language: English Format Delivery Format: PDF Download (may be zipped) Accessibility: Readable on PC, iPad, Hard Disk; requires PDF reader 📖 Manual Coverage Systems Covered Engine: Complete overhaul, diagnostics, tuning, fuel injection, ignition, lubrication, cooling Transmission: Clutch, gearbox, final drive (belt drive system) Chassis: Frame, suspension (front fork, rear shock), steering, wheels, tires Electrical: Wiring diagrams, lighting, starting system, charging system, instruments, ECU diagnostics Braking System: Front and rear brakes, hydraulic system, components Bodywork: Body panels, fuel tank, fenders, seat, accessories Procedures Included Maintenance: Routine checks, lubrication, filter replacement, adjustments, fluid changes Repair: Step-by-step instructions for component disassembly, repair, and reassembly Troubleshooting: Diagnostic procedures, fault finding, symptom analysis Restoration: Detailed guidance for bringing the motorcycle back to original specifications Diagnosis: Methods for identifying mechanical and electrical issues Technical Depth Depth: Comprehensive: from basic servicing to complete engine and transmission rebuilds, advanced diagnostics Illustrations: Clear step-by-step illustrations, zoomable illustrations, exploded views, detailed component breakdowns Part Identification: Detailed part numbers breakdown for all aspects 📊 Manual Specifications File Format Format: PDF Compression: May be zipped (.zip, .rar) requiring unzipping software (WinZip, WinRAR) File Size: Up to 1800 MB (requires significant storage space) Print Quality Printability: Printable on any computer/printer Resolution: High quality, suitable for printing Binding Type Binding: Digital Download (Not a physical copy with binding) Paper Type Paper: N/A (Digital product) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, V-twin Displacement: 892 cc (54.5 cubic inches) Bore X Stroke: 92.0 x 68.2 mm (3.62 x 2.69 inches) Cooling System: Liquid-cooled Compression Ratio: 9.5:1 Valve System: SOHC, 4 valves per cylinder Fuel Induction: Digital Fuel Injection with dual 34mm throttle bodies (Keihin) Performance Horsepower Est: Approx. 50-55 HP (at crankshaft, estimated) Torque Est: Approx. 53-57 lb-ft (at crankshaft, estimated) Fuel System Fuel Type: Unleaded gasoline Fuel Tank Capacity: 20.0 L (5.3 US gal) 🔧 Transmission Standard Type: 5-speed constant mesh Clutch: Wet, multi-disc Final Drive: Belt drive Features Engagement: Smooth engagement and operation due to belt drive 📐 Dimensions Exterior Overall Length: 2405 mm (94.7 in) Overall Width: 870 mm (34.3 in) Overall Height: 1165 mm (45.9 in) Wheelbase: 1690 mm (66.5 in) Ground Clearance: 135 mm (5.3 in) Seat Height: 705 mm (27.8 in) Weights Curb Weight: 262 kg (577.6 lbs) Dry Weight: 241 kg (531.3 lbs) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety is typically not rated by agencies like NHTSA) Active Features Braking: Front: Single 300mm hydraulic disc; Rear: 270mm hydraulic disc. Optional ABS on some models/years, not explicitly stated for all variants covered. Lighting: Halogen headlamp, LED taillight Passive Features Frame Construction: Double-cradle, steel frame for stability 💡 Technology Features Infotainment System: Basic instrumentation: speedometer, odometer, trip meter, fuel gauge, indicator lights. No advanced infotainment system. Driver Assistance Features: Focus is on mechanical engineering and rider ergonomics, not electronic rider aids beyond basic ABS availability. Connectivity...