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Aprilia Habana Mojito 125 2007 Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 125 Year: 2007 Product Name: Aprilia Habana Mojito 125 2007 Service Repair Manual Product Description: Aprilia Habana Mojito 125 2007 Service Repair Workshop Manual 👋 Introduction Market Position Vehicle Segment: Lightweight, stylish urban scooter. Target Audience: Commuters seeking practical, aesthetically pleasing, and easy-to-maintain transportation. Competitive Analysis Key Competitors: Competes with other 125cc scooters from brands like Vespa, Piaggio, Kymco, and SYM, focusing on design and agility. Key Features Design Philosophy: Retro-modern styling inspired by classic European scooters, with a focus on user-friendliness and maneuverability. Manual Value Proposition: Provides comprehensive technical guidance for owners and independent mechanics to maintain and repair the Habana Mojito 125, ensuring longevity and optimal performance. 📋 Manual Details Coverage Areas Manual Type: Service Repair Workshop Manual Language: English Format: Digital (likely PDF, as is common for modern service manuals) Page Count Estimated Page Count: Estimated 200-300 pages (typical for a 125cc scooter service manual) Manual Type Content Focus: Mechanic-oriented, providing in-depth repair and maintenance information. 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, tuning, diagnostics, internal components (piston, rings, valves, crankshaft, camshaft), cooling system, lubrication system. Transmission: Automatic transmission (CVT) inspection, service, and repair; variator, clutch, belt, gearbox. Fuel System: Carburetor service and adjustment, fuel pump, fuel lines, fuel tank, air filter. Electrical System: Ignition system (CDI, spark plug), lighting system (headlight, taillight, turn signals), battery, starter motor, charging system (alternator, regulator/rectifier), wiring diagrams, fuses, switches. Brakes: Front and rear brake system inspection, maintenance, bleeding, pad replacement, caliper service, brake fluid specifications. Suspension: Front fork service, rear shock absorber inspection and replacement, linkages. Steering: Handlebar, steering stem, bearings inspection and adjustment. Bodywork: Panel removal and installation, fairings, seat, storage compartment, cosmetic repairs. Procedures Included Routine Maintenance: Oil change intervals, filter replacement (oil, air), spark plug replacement, chain/belt tension adjustment, brake system checks, tire pressure monitoring. Troubleshooting: Diagnostic procedures for common starting issues, running problems, electrical faults, brake issues. Repair Procedures: Step-by-step instructions for component replacement and overhaul (e.g., carburetor rebuild, fork seal replacement, starter motor repair). Assembly Disassembly: Detailed instructions for engine removal/installation, transmission servicing, and component dismantling. Technical Depth Diagnostic Information: Includes diagnostic codes, symptom-cause-solution charts, and specific testing procedures for electrical and mechanical components. Torque Specifications: Comprehensive list of torque values for critical fasteners and bolts across all systems. Schematics Diagrams: Detailed electrical wiring diagrams and exploded views of major assemblies. 📊 Manual Specifications File Format File Type: PDF (Portable Document Format) is the industry standard for digital service manuals. Searchability: Searchable text content for quick information retrieval. Print Quality: Designed for clarity, with high-resolution images and diagrams suitable for printing. Binding Type Binding: N/A (for digital format, but if printed, typically comb-bound or spiral-bound for ease of use in a workshop) Paper Type Paper: N/A (for digital format, but if printed, typically durable, coated paper to withstand workshop conditions) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, air-cooled (typical for this class) Displacement: 124.9 cc (as indicated by model name) Bore X Stroke: Typically around 52.4 mm x 57.8 mm (common for Piaggio LEADER engine variants) Compression Ratio: Typically around 10.0:1 to 11.0:1 Performance Horsepower: Estimated 9-10 HP at around 7,500 RPM Torque: Estimated 8-9 Nm at around 6,500 RPM Fuel System Fuel Delivery: Carburetor (likely a 27-28mm Keihin or similar, specific model dependent) Fuel Type: Unleaded gasoline Fuel Tank Capacity: Approximately 7-8 liters Lubrication Oil Type: SAE 10W-40 or 15W-50, API SG or higher (confirm with manual) Oil Capacity: Approximately 0.8-1.0 liters (including filter) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Drive Type: Belt drive to rear wheel Features Variator Operation: Operates via centrifugal force and spring loading to provide seamless gear ratio changes. Clutch Type: Automatic centrifugal dry clutch Fluid Requirements Gearbox Oil Type: SAE 80W-90 gear oil (typical for scooter gearboxes) Gearbox Oil Capacity: Approximately 0.15 - 0.20 liters 📐 Dimensions Exterior Length: Approximately 1,830 mm Width: Approximately 700 mm Height: Approximately 1,170 mm Wheelbase: Approximately 1,320 mm Weights Dry Weight: Approximately 115 kg Gross Vehicle Weight Rating: Typically around 270-290 kg Wheels Tires Front Tire Size: 120/70-12 Rear Tire Size: 130/70-12 Wheel Type: Aluminum alloy 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Scooters are not typically subjected to the same crash test protocols as cars) Active Features Braking System: Disc brakes front and rear for effective stopping power. Lighting: Full lighting system including headlights, taillights, brake lights, and turn signals for visibility. Passive Features Frame Construction: Steel tube frame providing rigidity and stability. Seatbelt: N/A (not applicable to scooters) 💡 Technology Features Infotainment Dashboard Features: Analog speedometer, odometer, fuel gauge, indicator lights (turn signal, high beam, oil pressure). Driver Assistance ABS: Anti-lock Braking System (ABS) is not typically a standard feature on this model but may have been an option. Connectivity Usb Charging: N/A...
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Aprilia Habana Mojito 125 2007 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito 125
Year:
2007
Product Name:
Aprilia Habana Mojito 125 2007 Service Repair Manual
Product Description:
Aprilia Habana Mojito 125 2007 Service Repair Workshop Manual
👋 Introduction
Market Position
Vehicle Segment:
Lightweight, stylish urban scooter.
Target Audience:
Commuters seeking practical, aesthetically pleasing, and easy-to-maintain transportation.
Competitive Analysis
Key Competitors:
Competes with other 125cc scooters from brands like Vespa, Piaggio, Kymco, and SYM, focusing on design and agility.
Key Features
Design Philosophy:
Retro-modern styling inspired by classic European scooters, with a focus on user-friendliness and maneuverability.
Manual Value Proposition:
Provides comprehensive technical guidance for owners and independent mechanics to maintain and repair the Habana Mojito 125, ensuring longevity and optimal performance.
📋 Manual Details
Coverage Areas
Manual Type:
Service Repair Workshop Manual
Language:
English
Format:
Digital (likely PDF, as is common for modern service manuals)
Page Count
Estimated Page Count:
Estimated 200-300 pages (typical for a 125cc scooter service manual)
Manual Type
Content Focus:
Mechanic-oriented, providing in-depth repair and maintenance information.
📖 Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, tuning, diagnostics, internal components (piston, rings, valves, crankshaft, camshaft), cooling system, lubrication system.
Transmission:
Automatic transmission (CVT) inspection, service, and repair; variator, clutch, belt, gearbox.
Fuel System:
Carburetor service and adjustment, fuel pump, fuel lines, fuel tank, air filter.
Electrical System:
Ignition system (CDI, spark plug), lighting system (headlight, taillight, turn signals), battery, starter motor, charging system (alternator, regulator/rectifier), wiring diagrams, fuses, switches.
Brakes:
Front and rear brake system inspection, maintenance, bleeding, pad replacement, caliper service, brake fluid specifications.
Suspension:
Front fork service, rear shock absorber inspection and replacement, linkages.
Steering:
Handlebar, steering stem, bearings inspection and adjustment.
Bodywork:
Panel removal and installation, fairings, seat, storage compartment, cosmetic repairs.
Procedures Included
Routine Maintenance:
Oil change intervals, filter replacement (oil, air), spark plug replacement, chain/belt tension adjustment, brake system checks, tire pressure monitoring.
Troubleshooting:
Diagnostic procedures for common starting issues, running problems, electrical faults, brake issues.
Repair Procedures:
Step-by-step instructions for component replacement and overhaul (e.g., carburetor rebuild, fork seal replacement, starter motor repair).
Assembly Disassembly:
Detailed instructions for engine removal/installation, transmission servicing, and component dismantling.
Technical Depth
Diagnostic Information:
Includes diagnostic codes, symptom-cause-solution charts, and specific testing procedures for electrical and mechanical components.
Torque Specifications:
Comprehensive list of torque values for critical fasteners and bolts across all systems.
Schematics Diagrams:
Detailed electrical wiring diagrams and exploded views of major assemblies.
📊 Manual Specifications
File Format
File Type:
PDF (Portable Document Format) is the industry standard for digital service manuals.
Searchability:
Searchable text content for quick information retrieval.
Print Quality:
Designed for clarity, with high-resolution images and diagrams suitable for printing.
Binding Type
Binding:
N/A (for digital format, but if printed, typically comb-bound or spiral-bound for ease of use in a workshop)
Paper Type
Paper:
N/A (for digital format, but if printed, typically durable, coated paper to withstand workshop conditions)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Single-cylinder, four-stroke, air-cooled (typical for this class)
Displacement:
124.9 cc (as indicated by model name)
Bore X Stroke:
Typically around 52.4 mm x 57.8 mm (common for Piaggio LEADER engine variants)
Compression Ratio:
Typically around 10.0:1 to 11.0:1
Performance
Horsepower:
Estimated 9-10 HP at around 7,500 RPM
Torque:
Estimated 8-9 Nm at around 6,500 RPM
Fuel System
Fuel Delivery:
Carburetor (likely a 27-28mm Keihin or similar, specific model dependent)
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
Approximately 7-8 liters
Lubrication
Oil Type:
SAE 10W-40 or 15W-50, API SG or higher (confirm with manual)
Oil Capacity:
Approximately 0.8-1.0 liters (including filter)
🔧 Transmission
Standard
Transmission Type:
Automatic Continuously Variable Transmission (CVT)
Drive Type:
Belt drive to rear wheel
Features
Variator Operation:
Operates via centrifugal force and spring loading to provide seamless gear ratio changes.
Clutch Type:
Automatic centrifugal dry clutch
Fluid Requirements
Gearbox Oil Type:
SAE 80W-90 gear oil (typical for scooter gearboxes)
Gearbox Oil Capacity:
Approximately 0.15 - 0.20 liters
📐 Dimensions
Exterior
Length:
Approximately 1,830 mm
Width:
Approximately 700 mm
Height:
Approximately 1,170 mm
Wheelbase:
Approximately 1,320 mm
Weights
Dry Weight:
Approximately 115 kg
Gross Vehicle Weight Rating:
Typically around 270-290 kg
Wheels Tires
Front Tire Size:
120/70-12
Rear Tire Size:
130/70-12
Wheel Type:
Aluminum alloy
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Scooters are not typically subjected to the same crash test protocols as cars)
Active Features
Braking System:
Disc brakes front and rear for effective stopping power.
Lighting:
Full lighting system including headlights, taillights, brake lights, and turn signals for visibility.
Passive Features
Frame Construction:
Steel tube frame providing rigidity and stability.
Seatbelt:
N/A (not applicable to scooters)
💡 Technology Features
Infotainment
Dashboard Features:
Analog speedometer, odometer, fuel gauge, indicator lights (turn signal, high beam, oil pressure).
Driver Assistance
ABS:
Anti-lock Braking System (ABS) is not typically a standard feature on this model but may have been an option.
Connectivity
Usb Charging:
N/A (not a standard feature from the factory for this era)
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000-5,000 km or annually (consult manual for specific interval).
Air Filter Inspection:
Every 3,000 km, replace as needed.
Spark Plug Replacement:
Every 5,000-10,000 km (depending on plug type).
Cvt Belt Inspection:
Inspect every 6,000 km, replace typically around 12,000-20,000 km.
Brake Fluid Flush:
Every 2 years or as per manual recommendations.
Fluid Specifications
Engine Oil Grade:
SAE 10W-40 or 15W-50 API SG/SH/SJ (refer to manual for exact spec).
Brake Fluid Type:
DOT 4 (typically)
Coolant Type:
N/A (Air-cooled engine)
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, suspension bushings, exhaust system.
Electrical Gremlins:
Intermittent electrical issues due to wiring vibration or connector corrosion are possible with age.
Carburetor Tuning:
Carburetors may require periodic cleaning and adjustment due to fuel quality variations or idle instability.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its high-performance motorcycles and scooters.
Model Evolution
Habana Mojito Lineage:
The Habana Mojito line is characterized by its distinctive retro styling and comfortable, practical design for urban environments.
Production
Manufacturing Location:
Aprilia scooters are typically manufactured in Italy or other Piaggio Group facilities.
Production Years:
The Habana Mojito 125 was produced across various years in the early to mid-2000s, with 2007 being a specific model year.
🏆 Awards & Recognition
Recognitions
Design Awards:
While specific awards for the Habana Mojito 125 are not widely documented, Aprilia products are generally recognized for their Italian design flair.
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