Aprilia SXV RXV 450 550 2007 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV Year: 2007 Engine Displacement: 450cc, 550cc Codes Manual Product Code: Not specified in provided data 👋 Introduction Market Position Segment: Supermoto / Off-road performance motorcycle Target Audience: Enthusiasts, mechanics, and owners requiring in-depth service and repair information. Competitive Analysis Competitors: KTM EXC/SMC series, Husqvarna SMR/TE series, Ducati Hypermotard (segment overlap). Key Features Engine Configuration: V-twin engine, a unique characteristic for its class at the time. Performance Focus: Designed for aggressive riding, track use, and spirited street performance. Manual Utility Value Proposition: Provides essential, detailed information to maintain and repair the SXV/RXV, crucial for this high-performance machine. 📋 Manual Details Coverage Areas Full Service And Repair: Yes Page Count Estimated Page Count: Not specified, but comprehensive Manual Type Type: Service Repair Workshop Manual Language Language: English (assumed based on typical market) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed coverage of internal engine components, assembly, disassembly, and adjustments. Engine Electrical: Ignition system, fuel injection, starting system, charging system, sensors, and troubleshooting. Fuel System: Fuel pump, injectors, throttle body, fuel pressure regulator, and associated lines. Transmission Drivetrain: Clutch operation, gearbox internals, chain drive maintenance, and lubrication. Suspension: Front fork (USD telescopic), rear monoshock, linkage system, adjustments, and rebuild procedures. Brakes: Hydraulic brake systems (front and rear), caliper servicing, master cylinder, brake lines, and bleeding procedures. Wheels Tires: Wheel bearing maintenance, tire pressure specifications, and rim compatibility. Electrical System: Wiring diagrams, lighting, instrumentation, battery, fuses, relays, and starter motor. Cooling System: Radiator, fan, thermostat, coolant specifications, and flushing procedures. Frame Chassis: Frame inspection, steering head bearing service, and swingarm pivot maintenance. Bodywork Esthetics: Fairing removal and installation, seat, fuel tank, and fender components. Procedures Included Scheduled Maintenance: Routine checks, oil changes, filter replacements, and valve clearance adjustments. Troubleshooting: Diagnostic guides for common problems and systematic fault finding. Component Overhaul: Detailed instructions for rebuilding engine, transmission, and suspension components. Electrical Diagnostics: Using multimeter, identifying wiring faults, and testing electrical components. Suspension Tuning: Sag adjustment, damping and rebound adjustments for fork and shock. Brake System Maintenance: Pad replacement, fluid flush, caliper piston service. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures for EFI system and electrical faults. Rebuild Procedures: Complete engine and transmission rebuild instructions with torque specifications and clearances. Special Tool Requirements: Lists and descriptions of specialized tools required for specific repairs. Technical Drawings Diagrams: Exploded views, wiring diagrams, and schematics for clarity. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Resolution: High-resolution, ensuring clarity of text and diagrams (assumed for professional manual). Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) File Features Searchability: Likely searchable text within the PDF document. Printable: Yes, printable pages for workshop use. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, V-twin, liquid-cooled Bore Stroke 450: Not specified, but common for this era would be around 70x56.4mm Bore Stroke 550: Not specified, but common for this era would be around 70x72.8mm Performance Horsepower 450: Approx. 50-55 HP (peak, may vary by tuning) Horsepower 550: Approx. 60-65 HP (peak, may vary by tuning) Torque 450: Not specified, but strong low-mid range torque typical of V-twins. Torque 550: Not specified, but stronger than 450 variant. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle bodies Ignition System: Digital electronic ignition Fuel Type: Unleaded gasoline (premium recommended) Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Optional Optional Transmissions: None Features Clutch Type: Wet, multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Approx. 1450-1500 mm (model dependent, SXV vs RXV) Seat Height: Approx. 900-950 mm (high seat height typical for supermoto) Weights Dry Weight: Approx. 120-135 kg (model and configuration dependent) 🛡️ Safety Features Ratings Safety Certification: Not applicable (motorcycle, no formal crash ratings like cars) Active Features Braking System: Hydraulic disc brakes, front and rear (dual front discs on SXV often) Tire Compound: Performance-oriented tire compounds for grip. Passive Features Frame Construction: Steel or aluminum trellis/perimeter frame for rigidity. 💡 Technology Features Infotainment Infotainment System: Basic instrumentation: speedometer, tachometer, odometer, trip meter, warning lights. Driver Assistance ABS: Not standard on 2007 models. Connectivity Connectivity Features: None (motorcycle). Engine Management ECU: Engine Control Unit (ECU) manages fuel injection and ignition timing. 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 3,000-5,000 km or annually, or per manual recommendation for severe use. Valve Clearance Check: Likely around 10,000-15,000 km, critical for V-twin performance. Fluid Specifications Engine Oil Type: High-quality synthetic motorcycle oil, e.g., SAE 10W-40 or 15W-50 (specific API rating required, check manual). Coolant Type: Ethylene glycol-based coolant, 50/50 mix with distilled water. Brake Fluid Type: DOT 4 hydraulic brake fluid. Known Issues Vibration Characteristics: V-twins can have characteristic vibrations; manual will detail engine mounting and balancing. Electrical Reliability: Some Aprilias of this...
Engine Control Unit (ECU) manages fuel injection and ignition timing.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, or per manual recommendation for severe use.
Valve Clearance Check:
Likely around 10,000-15,000 km, critical for V-twin performance.
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle oil, e.g., SAE 10W-40 or 15W-50 (specific API rating required, check manual).
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Vibration Characteristics:
V-twins can have characteristic vibrations; manual will detail engine mounting and balancing.
Electrical Reliability:
Some Aprilias of this era required attention to wiring harnesses and connectors; manual will aid diagnostics.
Fueling Issues:
EFI systems can be sensitive; manual covers throttle body cleaning and sensor checks.
Parts Information
Oem Parts:
Manual will often reference OEM part numbers for critical components.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its racing pedigree and performance motorcycles.
Model Evolution
Sxv Rxv Lineage:
The SXV (Supermoto) and RXV (Enduro) were Aprilia's highly regarded dual-purpose performance machines with interchangeable wheel sets and bodywork options in some configurations.
Production
Production Years:
The SXV/RXV platform was produced for several years, with the 2007 model being a key iteration.
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