🏷️ Basic Information Identification Make: Ford Model: Fusion Year: 2007 👋 Introduction Market Position Market Position: The Ford Fusion 2007 is a mid-size sedan, competing in a segment with popular models like the Toyota Camry, Honda Accord, and Chevrolet Malibu. This service manual positions itself as an essential resource for owners and independent repair shops looking to perform maintenance and repairs on this vehicle. Key Features Key Features Of Manual: Provides dealer-level instructional guides, enabling owners to undertake basic to advanced repairs. Features step-by-step illustrated procedures, technical information, and schematics for accurate execution of tasks. Enhances DIY capabilities and reduces reliance on costly dealership services. Competitive Analysis Competitive Landscape: The 2007 Fusion competed against well-established rivals. Its strengths included a comfortable ride, a spacious interior for its class, and a generally good safety record. This manual helps owners maintain these advantages and address any potential issues. 📋 Manual Details Coverage Coverage Areas: General Information, Engine, Clutch, Gearbox, Propeller Shafts, Rear Axles, Front Axle, Front and Rear Suspensions, Wheels and Tyres, Steering System, Brakes, Bodywork and Chassis Frame, Maintenance, Electric/Electronic System Format Manual Type: Service and Repair Manual Language: English Format: PDF Completeness Manual Completeness: This is a comprehensive service and repair manual, covering all major systems and components of the 2007 Ford Fusion, suitable for both routine maintenance and in-depth repairs. 📖 Manual Coverage Systems Covered Engine Systems: Engine mechanical, cooling system, lubrication system, fuel system, ignition system, exhaust system, engine control system (PCM), emissions control Drivetrain Systems: Clutch operation and diagnosis, manual transmission (gearbox) overhaul, automatic transmission (if applicable, though not explicitly listed, often included in service manuals), propeller shafts, differential, rear axle, front axle (drive shafts) Suspension Steering Brakes: Front and rear suspension component identification, diagnosis and repair, steering system components, power steering, brake system hydraulic and mechanical components, ABS system Body Chassis Electrical: Bodywork repair and alignment, chassis frame inspection, interior and exterior trim, electrical system diagnostics, wiring diagrams, lighting, instruments, power accessories, heating and air conditioning (HVAC), body control modules (BCM) Procedures Included Maintenance Procedures: Scheduled maintenance, fluid level checks and changes, filter replacements, spark plug replacement, belt inspection and replacement, brake fluid flush, coolant flush Repair Procedures: Engine component replacement (e.g., alternator, starter, water pump), clutch replacement, transmission servicing, brake pad and rotor replacement, suspension component replacement, steering rack repair, HVAC system repair, electrical component diagnosis and replacement Diagnostic Procedures: Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), system checks, wiring harness testing, component testing Bodywork Chassis Repair: Includes procedures for body panel alignment, dent repair, welding, rust prevention, chassis frame inspection and repair, as well as interior and exterior trim removal and installation. Technical Depth Technical Depth: Comprehensive coverage from basic maintenance to detailed repair and overhaul procedures, including specifications, torque values, and diagnostic flowcharts. Diagnostic Tools And Procedures: The manual provides detailed diagnostic flowcharts, component testing procedures, and diagnostic trouble code (DTC) explanations, often referencing specific scan tools or diagnostic equipment used by dealerships. Wiring Diagrams: The manual contains detailed electrical wiring diagrams for all vehicle systems, including engine control, lighting, power windows, audio, climate control, and safety systems, crucial for electrical troubleshooting. 📊 Manual Specifications File Details File Format Details: PDF format, easily viewable with Adobe Acrobat Reader. Compatible with all Windows OS, smartphones, and tablets capable of opening PDF files. Allows for selective page printing. Print Quality: High-resolution digital format, ensuring clear display of images, schematics, and text for accurate reproduction when printing. Binding Type: N/A (Digital PDF format) Paper Type: N/A (Digital PDF format) Searchability Searchable Text: The PDF format typically allows for searchable text, making it easy to quickly locate specific topics, components, or procedures within the manual. ⚙️ Engine Specifications Primary Engine Primary Engine Options: The 2007 Ford Fusion was typically offered with a choice of two primary gasoline engines: a 2.3L Duratec 4-cylinder and a 3.0L Duratec V6. This manual likely covers detailed specifications for both. Performance 2.3L Duratec Engine Specs: Approx. 160 horsepower and 150 lb-ft of torque. Known for good fuel economy in its class. 3.0L Duratec V6 Engine Specs: Approx. 221 horsepower and 205 lb-ft of torque. Offers more spirited performance. Fuel System Fuel System Type: Electronic Fuel Injection (EFI) with sequential port injection for both engine variants. Engine Codes Engine Code Identification: The manual will likely cover identification of specific engine codes such as 'Z' for the 2.3L Duratec and '6' for the 3.0L Duratec V6, crucial for ordering correct parts. Cooling System Cooling System Components: Covers radiator, thermostat, water pump, coolant hoses, cooling fan operation, and troubleshooting leaks or overheating. Lubrication System Lubrication System Components: Details oil pump, oil pan, oil filter, oil passages, and oil pressure monitoring systems. 🔧 Transmission Standard Transmission Standard Transmission Type: The 2007 Ford Fusion was commonly equipped with a 5-speed manual transmission for the 2.3L...
The Ford Fusion 2007 is a mid-size sedan, competing in a segment with popular models like the Toyota Camry, Honda Accord, and Chevrolet Malibu. This service manual positions itself as an essential resource for owners and independent repair shops looking to perform maintenance and repairs on this vehicle.
Key Features
Key Features Of Manual:
Provides dealer-level instructional guides, enabling owners to undertake basic to advanced repairs. Features step-by-step illustrated procedures, technical information, and schematics for accurate execution of tasks. Enhances DIY capabilities and reduces reliance on costly dealership services.
Competitive Analysis
Competitive Landscape:
The 2007 Fusion competed against well-established rivals. Its strengths included a comfortable ride, a spacious interior for its class, and a generally good safety record. This manual helps owners maintain these advantages and address any potential issues.
📋 Manual Details
Coverage
Coverage Areas:
General Information, Engine, Clutch, Gearbox, Propeller Shafts, Rear Axles, Front Axle, Front and Rear Suspensions, Wheels and Tyres, Steering System, Brakes, Bodywork and Chassis Frame, Maintenance, Electric/Electronic System
Format
Manual Type:
Service and Repair Manual
Language:
English
Format:
PDF
Completeness
Manual Completeness:
This is a comprehensive service and repair manual, covering all major systems and components of the 2007 Ford Fusion, suitable for both routine maintenance and in-depth repairs.
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, cooling system, lubrication system, fuel system, ignition system, exhaust system, engine control system (PCM), emissions control
Drivetrain Systems:
Clutch operation and diagnosis, manual transmission (gearbox) overhaul, automatic transmission (if applicable, though not explicitly listed, often included in service manuals), propeller shafts, differential, rear axle, front axle (drive shafts)
Suspension Steering Brakes:
Front and rear suspension component identification, diagnosis and repair, steering system components, power steering, brake system hydraulic and mechanical components, ABS system
Body Chassis Electrical:
Bodywork repair and alignment, chassis frame inspection, interior and exterior trim, electrical system diagnostics, wiring diagrams, lighting, instruments, power accessories, heating and air conditioning (HVAC), body control modules (BCM)
Procedures Included
Maintenance Procedures:
Scheduled maintenance, fluid level checks and changes, filter replacements, spark plug replacement, belt inspection and replacement, brake fluid flush, coolant flush
Repair Procedures:
Engine component replacement (e.g., alternator, starter, water pump), clutch replacement, transmission servicing, brake pad and rotor replacement, suspension component replacement, steering rack repair, HVAC system repair, electrical component diagnosis and replacement
Diagnostic Procedures:
Troubleshooting guides for common symptoms, diagnostic trouble codes (DTCs), system checks, wiring harness testing, component testing
Bodywork Chassis Repair:
Includes procedures for body panel alignment, dent repair, welding, rust prevention, chassis frame inspection and repair, as well as interior and exterior trim removal and installation.
Technical Depth
Technical Depth:
Comprehensive coverage from basic maintenance to detailed repair and overhaul procedures, including specifications, torque values, and diagnostic flowcharts.
Diagnostic Tools And Procedures:
The manual provides detailed diagnostic flowcharts, component testing procedures, and diagnostic trouble code (DTC) explanations, often referencing specific scan tools or diagnostic equipment used by dealerships.
Wiring Diagrams:
The manual contains detailed electrical wiring diagrams for all vehicle systems, including engine control, lighting, power windows, audio, climate control, and safety systems, crucial for electrical troubleshooting.
📊 Manual Specifications
File Details
File Format Details:
PDF format, easily viewable with Adobe Acrobat Reader. Compatible with all Windows OS, smartphones, and tablets capable of opening PDF files. Allows for selective page printing.
Print Quality:
High-resolution digital format, ensuring clear display of images, schematics, and text for accurate reproduction when printing.
Binding Type:
N/A (Digital PDF format)
Paper Type:
N/A (Digital PDF format)
Searchability
Searchable Text:
The PDF format typically allows for searchable text, making it easy to quickly locate specific topics, components, or procedures within the manual.
⚙️ Engine Specifications
Primary Engine
Primary Engine Options:
The 2007 Ford Fusion was typically offered with a choice of two primary gasoline engines: a 2.3L Duratec 4-cylinder and a 3.0L Duratec V6. This manual likely covers detailed specifications for both.
Performance
2.3L Duratec Engine Specs:
Approx. 160 horsepower and 150 lb-ft of torque. Known for good fuel economy in its class.
3.0L Duratec V6 Engine Specs:
Approx. 221 horsepower and 205 lb-ft of torque. Offers more spirited performance.
Fuel System
Fuel System Type:
Electronic Fuel Injection (EFI) with sequential port injection for both engine variants.
Engine Codes
Engine Code Identification:
The manual will likely cover identification of specific engine codes such as 'Z' for the 2.3L Duratec and '6' for the 3.0L Duratec V6, crucial for ordering correct parts.
Cooling System
Cooling System Components:
Covers radiator, thermostat, water pump, coolant hoses, cooling fan operation, and troubleshooting leaks or overheating.
The 2007 Ford Fusion was commonly equipped with a 5-speed manual transmission for the 2.3L engine. A 6-speed automatic transmission was also available, particularly with the V6 engine.
Optional Transmission
Optional Transmission Type:
6-speed automatic transmission (likely with SelectShift capability).
Features
Transmission Features:
The manual will likely detail clutch disc specifications, pressure plate torque, flywheel resurfacing/replacement procedures, transmission fluid type (e.g., MERCON V for automatics), gear oil specifications for manuals, and overhaul procedures for both manual and automatic transmissions.
Transmission Codes
Transmission Code Identification:
The manual will detail identification for manual transmission codes (e.g., Mazda M5 series) and automatic transmission codes (e.g., AX4N, 6F50 for later models, though specific transmission variants for 2007 will be detailed).
📐 Dimensions
Exterior Dimensions
Wheelbase:
Approximately 107.4 inches (2728 mm)
Overall Length:
Approximately 188.2 inches (4780 mm)
Overall Width:
Approximately 70.2 inches (1783 mm)
Overall Height:
Approximately 57.7 inches (1466 mm)
Weights
Curb Weight Range:
Typically ranging from approximately 3,100 to 3,400 lbs (1400 to 1540 kg) depending on engine and trim.
Cargo
Cargo Volume:
Trunk volume of approximately 16.0 cubic feet (0.45 cubic meters).
Wheels And Tyres
Standard Tyre Sizes:
Commonly 205/60R16, 215/60R16, 225/50R17, and 225/45R18, depending on trim level. The manual will provide exact specifications for each variant.
Wheel Bolt Pattern:
5 x 114.3 mm (5 x 4.5 inches) with a center bore of 67.1 mm. Lug nut torque specifications will be detailed in the manual.
🛡️ Safety Features
Ratings
NHTSA Crash Test Ratings:
The 2007 Ford Fusion generally received good safety ratings from the NHTSA, often achieving 4 or 5 stars in frontal and side impact tests. Specific ratings should be consulted from official NHTSA archives.
Active Features
Active Safety Features:
Anti-lock Braking System (ABS), Traction Control System (TCS), Electronic Stability Control (ESC) on some trims.
Passive Features
Passive Safety Features:
Front airbags (driver and passenger), side-impact airbags, front and rear head curtain airbags (side curtain airbags), seatbelt pretensioners, collapsible steering column.
💡 Technology Features
Infotainment
Infotainment System:
The 2007 Ford Fusion offered an AM/FM stereo with CD player, optional Sirius Satellite Radio, and an MP3 input jack. Higher trims might have had upgraded audio systems and an in-dash 6-disc CD changer.
Driver Assistance
Driver Assistance Features:
Standard features included cruise control. Optional features may have included a rear-view camera system on some higher trims (though less common for this year). The manual will detail any electronic aids and their functionality.
Connectivity
Connectivity Options:
Auxiliary audio input jack for portable music devices. Bluetooth hands-free calling (Ford Sync system) was introduced later in the generation, but might be an aftermarket option or present on very late 2007 models. The manual will detail the electrical components related to these systems.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended oil and filter change every 5,000 to 7,500 miles (8,000 to 12,000 km) or 6 months, whichever comes first, depending on driving conditions and oil type used (synthetic blends typically allow for longer intervals).
Engine Coolant Flush:
Initial flush and refill typically at 100,000 miles (160,000 km) or 5 years, followed by subsequent intervals of 50,000 miles (80,000 km) or 5 years.
Transmission Fluid Change:
For automatic transmissions, typically around 60,000 to 100,000 miles (96,000 to 160,000 km), or as specified by severe driving conditions. Manual transmission fluid checks and potential changes at longer intervals.
Fluid Specifications
Engine Oil Specification:
SAE 5W-20 is commonly recommended for both the 2.3L and 3.0L Duratec engines. Always confirm with the manual for specific API service classification.
Transmission Fluid Specification:
Automatic Transmissions: MERCON V. Manual Transmissions: Specific gear oil type (e.g., 75W-90 GL-4 or GL-5, depending on application).
Coolant Specification:
Ford Premium Engine Coolant (Gold color) or equivalent meeting specification WSS-M97B51-A1. Typically a 50/50 mix with distilled water.
Known Issues
Common Maintenance Issues:
Potential for AC system leaks (especially the condenser), occasional power steering pump noise, and front suspension component wear (e.g., sway bar links) due to road conditions. The digital manual would detail diagnostic steps for these.
Fluid Capacities
Engine Oil Capacity:
2.3L Duratec: Approximately 4.5 quarts (4.3 liters) with filter change. 3.0L Duratec V6: Approximately 6.0 quarts (5.7 liters) with filter change. Precise capacities will be listed in the manual.
Automatic Transmission Fluid Capacity:
Approximately 10.0 quarts (9.5 liters) for a pan drop and fill, but a complete flush may require more. The manual will specify the correct procedure and capacity.
Brake Specifications
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid, depending on the specific system requirements. The manual will confirm the exact specification and bleeding procedures.
📚 Vehicle History
Brand Heritage
Ford Brand Heritage:
Ford is one of the oldest and most established automotive manufacturers globally, known for pioneering mass production techniques and introducing iconic vehicles like the Model T. Its heritage is rooted in innovation and affordability.
Model Evolution
Fusion Model Evolution:
The first generation Ford Fusion was introduced for the 2006 model year as a replacement for the Ford Mondeo in North America. The 2007 model represents an early iteration of this platform, focusing on a balance of European-influenced design and American market preferences. It was built on Ford's CD3 platform, shared with the Mazda6.
Production
Production Location:
The Ford Fusion was primarily manufactured in North America at the Ford Hermosillo Stamping and Assembly Plant in Hermosillo, Sonora, Mexico.
🏆 Awards & Recognition
Recognitions
Car And Driver Editors Choice:
The Ford Fusion was named to Car and Driver magazine's '10Best' list for 2007, a significant accolade for a domestic sedan in a competitive segment.
Ratings
IIHS Safety Ratings:
The 2007 Ford Fusion achieved 'Good' ratings in the Insurance Institute for Highway Safety (IIHS) frontal offset and side impact crash tests, indicating strong structural integrity.
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