🏷️ Basic Information Identification Make: Gilera Model: Fuoco 500 i.e. Year: 2007 Codes Engine Code: M318 Chassis Code: ZAPM318 👋 Introduction Market Position Target Audience: Gilera Fuoco 500 i.e. owners, independent repair shops, and motorcycle enthusiasts seeking in-depth service information. Competitive Analysis Value Proposition: Provides professional-level repair and maintenance information, enabling users to perform complex tasks, save on labor costs, and maintain their vehicle's condition effectively. Offers a significant advantage over generic online resources. Key Features Ease Of Use: Downloadable PDF format allows for viewing on various devices, selective printing of pages as needed, and re-printing of soiled pages, offering flexibility and convenience. Instant Access: Immediate download after purchase eliminates shipping delays and costs, providing instant access to critical service information. Completeness: Covers all aspects of the vehicle's maintenance and repair, aiming to be the 'ONLY' workshop service manual required. 📋 Manual Details Coverage Areas Overall Coverage: Complete vehicle Specific Systems Covered: Engine, Gearbox & Clutch, Cooling System, Fuel System, Braking System, Suspension, Electrical System, Body & Fixtures, Exhaust System, Wheels & Tyres, Maintenance, Technical Information & Specifications Page Count Estimated Page Count: 300-500 (estimated for comprehensive coverage) Manual Type Type: Workshop Service & Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Detailed breakdown, disassembly, assembly, inspection, and repair of all engine components including cylinder head, valves, pistons, crankshaft, camshaft, timing system, lubrication, and cooling. Transmission: Servicing and repair of the automatic transmission (CVT), including variator system, clutch, and final drive unit. Gearbox overhaul procedures. Braking System: Inspection, maintenance, and repair of front and rear disc brakes, brake lines, master cylinders, calipers, and ABS system components (if applicable). Suspension: Front suspension (double wishbone) and rear suspension system overhaul, including shock absorbers, springs, linkages, and alignment procedures. Electrical System: Comprehensive electrical schematics, wiring diagrams, troubleshooting guides for ignition, lighting, starting, charging, fuel injection, instrument panel, and electronic control units (ECUs). Fuel System: Maintenance and repair of the electronic fuel injection (EFI) system, including fuel pump, injectors, throttle body, fuel filter, and pressure regulator. Cooling System: Radiator, coolant hoses, water pump, thermostat, and fan operation and maintenance. Bleeding procedures. Body And Fixtures: Body panel removal and installation, seat adjustment, lighting fixtures, fairings, and interior trim. Exhaust System: Inspection, maintenance, and replacement of exhaust components, including mufflers and catalytic converters. Wheels And Tyres: Tyre inspection, replacement, balancing, and wheel specifications. Rim care and maintenance. Procedures Included Maintenance Procedures: Regular servicing, oil changes, filter replacements, spark plug replacement, brake fluid changes, coolant checks, battery maintenance, and lubrication points. Repair Procedures: Step-by-step instructions for component repair and replacement for all major vehicle systems, including engine rebuilds, transmission overhauls, and electrical diagnostics. Troubleshooting: Diagnostic procedures for common and uncommon faults, including symptom-based troubleshooting guides and wiring diagram analysis. Technical Adjustments: Fuel system adjustments, idle speed settings, suspension alignment, and brake adjustments. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and torque specifications. 📊 Manual Specifications File Format Format: PDF Searchability: Likely searchable text content for easy navigation. Print Quality Quality: High resolution for clear viewing and printing of exploded diagrams and text. Binding Type Binding: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, SOHC, 4 valves Displacement: 492.7 cc Performance Bore X Stroke: 94 mm x 71 mm Compression Ratio: 10.4:1 Claimed Horsepower: 43.5 HP (32 kW) @ 7500 rpm Claimed Torque: 48 Nm (35 lb-ft) @ 5000 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Keihin electronic control Throttle Body Diameter: 50 mm Fuel Type: Unleaded gasoline Ignition Ignition System: Electronic ignition with variable advance Lubrication Lubrication System: Wet sump with trochoidal oil pump Cooling Cooling Type: Liquid-cooled Cooling Fan Activation: Temperature-controlled electric fan 🔧 Transmission Standard Type: Automatic Continuously Variable Transmission (CVT) Clutch: Automatic centrifugal dry clutch Final Drive: Belt drive and chain drive to rear wheel Features Variator System: Automatic variator unit with roller weights for gear ratio adjustment. 📐 Dimensions Exterior Length: 2230 mm Width: 800 mm Height: 1505 mm (to handlebars) Wheelbase: 1590 mm Weights Dry Weight: 240 kg Gross Vehicle Weight Rating: Approx. 420 kg (estimated) Weight Distribution: 30/70 front/rear (rider dependent) Capacities Fuel Tank Capacity: 12 liters Oil Capacity: 1.4 liters (approx., including filter) 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle) Active Features Braking System: Dual 280 mm front discs with 4-piston calipers, 240 mm rear disc with 2-piston caliper. ABS available on some models/regions. Lighting: Halogen headlight, LED taillight, turn signals. Passive Features Chassis Design: Robust steel trellis frame for rigidity and stability. Suspension Stability: Wide track and dual front wheels contribute to stability. 💡 Technology Features Infotainment Instrument Panel: Digital dashboard with speedometer, tachometer, odometer, trip meter, fuel level indicator, coolant temperature gauge, and warning lights....