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Suzuki King Quad 400 LT-A400F LT-F400F Complete Workshop Service Repair Manual 2008 2009 2010 2011 2012 2013 2014

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The Suzuki King Quad 400, produced between 2008 and 2014, is a versatile mid-size utility ATV renowned for its balanced performance, reliability, and affordability. Available in both automatic (LT-A400F) and manual (LT-F400F) transmission variants, this model is well-suited for recreational riding, light-to-medium duty farm work, and trail exploration. Its engineering quality is underscored by a robust 376cc liquid-cooled engine, selectable 4WD system, and independent suspension, offering a dependable and capable experience in a variety of conditions. The King Quad 400 stands out for its practical design and strong value proposition within its competitive segment. This comprehensive workshop service repair manual provides detailed guidance for all systems of the Suzuki King Quad 400 (LT-A400F and LT-F400F). It covers essential maintenance procedures, in-depth troubleshooting diagnostics, and complete repair instructions for the engine, transmission, drivetrain, suspension, brakes, and electrical systems. The manual is designed to empower owners and technicians alike, offering the necessary information to maintain the ATV's optimal performance, ensure its longevity, and effectively address any mechanical or electrical issues that may arise. With its thorough coverage, this manual serves as an indispensable resource for the care and upkeep of your King Quad 400. 🏷️ Basic Information Identification Make: Suzuki Model: King Quad 400 Model Codes: LT-A400F (Automatic), LT-F400F (Manual) Generation Generation Years: 2008-2014 👋 Introduction Market Position Market Segment: Mid-size utility ATV, popular for recreational riding, light-to-medium duty farm work, and trail riding. Competitive Analysis Key Competitors: Honda FourTrax 400, Polaris Sportsman 400, Yamaha Kodiak 400, Can-Am Outlander 400. Key Features Value Proposition: Offers a balance of performance, reliability, and affordability, making it a strong contender in its class. The availability of both automatic and manual transmission options broadens its appeal. Manual Benefit: Empowers owners to perform their own maintenance and repairs, saving significant costs and extending the lifespan of their ATV. 📋 Manual Details Coverage Areas Manual Coverage: Complete service, repair, and maintenance for all systems of the specified Suzuki King Quad 400 models. Page Count Estimated Page Count: Likely 500+ pages (typical for a comprehensive workshop manual) Manual Type Manual Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Detailed breakdown of the 376cc single-cylinder, liquid-cooled engine including fuel injection, ignition, lubrication, cooling, and emission control systems. Transmission: Coverage for the QuadMatic automatic transmission (CVT) and the 5-speed manual transmission (LT-F400F), including belt inspection, clutch operation, and gearshift mechanisms. Drivetrain: Front and rear driveshafts, differential, axle boots, and hub assemblies, including service and repair procedures. Suspension: Front and rear independent suspension, shock absorbers, A-arms, bushings, and steering linkage. Brakes: Front and rear hydraulic disc brake systems, including caliper service, pad replacement, fluid flush, and master cylinder. Electrical System: Charging system (stator, regulator/rectifier), starting system (starter motor, battery), lighting (headlights, taillights, brake lights), and instrumentation. Fuel System: Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), and fuel tank components. Cooling System: Radiator, fan, water pump, thermostat, and coolant passages. Frame And Bodywork: Frame inspection, body panel removal and installation, seat, fenders, and racks. Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, spark plug service, valve clearance adjustment, chain lubrication and adjustment (if applicable), brake fluid changes, coolant flushes. Troubleshooting: Diagnostic charts and procedures for common issues, fault code interpretation (if applicable), and systematic problem-solving for engine, electrical, and drivetrain problems. Engine Repair: Top-end rebuild (cylinder head, piston), bottom-end overhaul (crankshaft, connecting rod), gasket replacement, timing chain inspection and replacement. Transmission Repair: CVT belt replacement, clutch service, manual gearbox disassembly and reassembly. Electrical Diagnostics: Wiring diagrams, component testing, ignition system troubleshooting, charging system testing. Suspension And Steering: Shock absorber adjustment and replacement, ball joint replacement, steering column and linkage service. Brake System Service: Brake pad replacement, rotor resurfacing/replacement, caliper overhaul, brake line replacement, bleeding procedures. Technical Depth Depth Of Coverage: Comprehensive, covering everything from basic maintenance and inspections to full engine and transmission rebuilds, electrical system diagnostics, and chassis component overhauls. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Print Quality Print Quality: High resolution, suitable for printing individual pages or chapters. Binding Type Binding Type: N/A (Downloadable Digital Format) Paper Type Paper Type: N/A (Digital Format), but designed for clear printing on standard paper. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 4-valve, Single-cylinder Displacement: 376 cc (23.0 cu. in.) Bore X Stroke: 81.0 mm x 72.0 mm (3.19 in. x 2.83 in.) Cooling System: Liquid-cooled Compression Ratio: 9.2:1 Performance Estimated Horsepower: Approximately 26-28 HP (specific figures can vary slightly by year and test conditions) Estimated Torque: Approximately 22-24 lb-ft (specific figures can vary slightly by year and test conditions) Fuel System Fuel Delivery: Suzuki Fuel Injection (SDFI) - Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, 87 octane or higher recommended. Ignition Ignition System: Electronic ignition (CDI) 🔧 Transmission Standard Lt A400F...
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Sku: 93041
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Suzuki King Quad 400 LT-A400F LT-F400F Complete Workshop Service Repair Manual 2008 2009 2010 2011 2012 2013 2014Suzuki King Quad 400 LT-A400F LT-F400F Complete Workshop Service Repair Manual 2008 2009 2010 2011 2012 2013 2014Suzuki King Quad 400 LT-A400F LT-F400F Complete Workshop Service Repair Manual 2008 2009 2010 2011 2012 2013 2014Suzuki King Quad 400 LT-A400F LT-F400F Complete Workshop Service Repair Manual 2008 2009 2010 2011 2012 2013 2014
The Suzuki King Quad 400, produced between 2008 and 2014, is a versatile mid-size utility ATV renowned for its balanced performance, reliability, and affordability. Available in both automatic (LT-A400F) and manual (LT-F400F) transmission variants, this model is well-suited for recreational riding, light-to-medium duty farm work, and trail exploration. Its engineering quality is underscored by a robust 376cc liquid-cooled engine, selectable 4WD system, and independent suspension, offering a dependable and capable experience in a variety of conditions. The King Quad 400 stands out for its practical design and strong value proposition within its competitive segment. This comprehensive workshop service repair manual provides detailed guidance for all systems of the Suzuki King Quad 400 (LT-A400F and LT-F400F). It covers essential maintenance procedures, in-depth troubleshooting diagnostics, and complete repair instructions for the engine, transmission, drivetrain, suspension, brakes, and electrical systems. The manual is designed to empower owners and technicians alike, offering the necessary information to maintain the ATV's optimal performance, ensure its longevity, and effectively address any mechanical or electrical issues that may arise. With its thorough coverage, this manual serves as an indispensable resource for the care and upkeep of your King Quad 400.
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
King Quad 400
Model Codes:
LT-A400F (Automatic), LT-F400F (Manual)
Generation
Generation Years:
2008-2014
👋 Introduction
Market Position
Market Segment:
Mid-size utility ATV, popular for recreational riding, light-to-medium duty farm work, and trail riding.
Competitive Analysis
Key Competitors:
Honda FourTrax 400, Polaris Sportsman 400, Yamaha Kodiak 400, Can-Am Outlander 400.
Key Features
Value Proposition:
Offers a balance of performance, reliability, and affordability, making it a strong contender in its class. The availability of both automatic and manual transmission options broadens its appeal.
Manual Benefit:
Empowers owners to perform their own maintenance and repairs, saving significant costs and extending the lifespan of their ATV.
📋 Manual Details
Coverage Areas
Manual Coverage:
Complete service, repair, and maintenance for all systems of the specified Suzuki King Quad 400 models.
Page Count
Estimated Page Count:
Likely 500+ pages (typical for a comprehensive workshop manual)
Manual Type
Manual Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed breakdown of the 376cc single-cylinder, liquid-cooled engine including fuel injection, ignition, lubrication, cooling, and emission control systems.
Transmission:
Coverage for the QuadMatic automatic transmission (CVT) and the 5-speed manual transmission (LT-F400F), including belt inspection, clutch operation, and gearshift mechanisms.
Drivetrain:
Front and rear driveshafts, differential, axle boots, and hub assemblies, including service and repair procedures.
Suspension:
Front and rear independent suspension, shock absorbers, A-arms, bushings, and steering linkage.
Brakes:
Front and rear hydraulic disc brake systems, including caliper service, pad replacement, fluid flush, and master cylinder.
Electrical System:
Charging system (stator, regulator/rectifier), starting system (starter motor, battery), lighting (headlights, taillights, brake lights), and instrumentation.
Fuel System:
Fuel injection system (throttle body, injectors, fuel pump, pressure regulator), and fuel tank components.
Cooling System:
Radiator, fan, water pump, thermostat, and coolant passages.
Frame And Bodywork:
Frame inspection, body panel removal and installation, seat, fenders, and racks.
Procedures Included
Maintenance:
Regular scheduled maintenance, oil changes, filter replacements, spark plug service, valve clearance adjustment, chain lubrication and adjustment (if applicable), brake fluid changes, coolant flushes.
Troubleshooting:
Diagnostic charts and procedures for common issues, fault code interpretation (if applicable), and systematic problem-solving for engine, electrical, and drivetrain problems.
Engine Repair:
Top-end rebuild (cylinder head, piston), bottom-end overhaul (crankshaft, connecting rod), gasket replacement, timing chain inspection and replacement.
Transmission Repair:
CVT belt replacement, clutch service, manual gearbox disassembly and reassembly.
Electrical Diagnostics:
Wiring diagrams, component testing, ignition system troubleshooting, charging system testing.
Suspension And Steering:
Shock absorber adjustment and replacement, ball joint replacement, steering column and linkage service.
Brake System Service:
Brake pad replacement, rotor resurfacing/replacement, caliper overhaul, brake line replacement, bleeding procedures.
Technical Depth
Depth Of Coverage:
Comprehensive, covering everything from basic maintenance and inspections to full engine and transmission rebuilds, electrical system diagnostics, and chassis component overhauls.
📊 Manual Specifications
File Format
File Format:
PDF (Portable Document Format)
Print Quality
Print Quality:
High resolution, suitable for printing individual pages or chapters.
Binding Type
Binding Type:
N/A (Downloadable Digital Format)
Paper Type
Paper Type:
N/A (Digital Format), but designed for clear printing on standard paper.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, SOHC, 4-valve, Single-cylinder
Displacement:
376 cc (23.0 cu. in.)
Bore X Stroke:
81.0 mm x 72.0 mm (3.19 in. x 2.83 in.)
Cooling System:
Liquid-cooled
Compression Ratio:
9.2:1
Performance
Estimated Horsepower:
Approximately 26-28 HP (specific figures can vary slightly by year and test conditions)
Estimated Torque:
Approximately 22-24 lb-ft (specific figures can vary slightly by year and test conditions)
Fuel System
Fuel Delivery:
Suzuki Fuel Injection (SDFI) - Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, 87 octane or higher recommended.
Ignition
Ignition System:
Electronic ignition (CDI)
🔧 Transmission
Standard
Lt A400F Transmission:
QuadMatic™ automatic transmission (CVT) with engine braking
Optional
Lt F400F Transmission:
5-speed manual transmission with reverse
Features
Final Drive:
Shaft drive, sealed O-ring type
Transmission Fluid Type:
Suzuki recommends specific automatic transmission fluid for the QuadMatic and a quality gear oil for the manual transmission. Consult the manual for exact specifications and capacities.
📐 Dimensions
Exterior
Overall Length:
Approx. 81.7 in. (2075 mm)
Overall Width:
Approx. 46.1 in. (1170 mm)
Overall Height:
Approx. 45.9 in. (1165 mm)
Wheelbase:
Approx. 48.8 in. (1240 mm)
Ground Clearance:
Approx. 7.7 in. (195 mm)
Weights
Curb Weight:
Approx. 599.8 lbs (272 kg) for LT-A400F, slightly less for LT-F400F.
Towing Capacity:
1,050 lbs (476 kg)
Rack Capacity Front:
44 lbs (20 kg)
Rack Capacity Rear:
88 lbs (40 kg)
🛡️ Safety Features
Ratings
Atv Safety Standards:
Designed to meet industry safety standards for ATVs. (Specific crash test data is not typically published for ATVs in the same way as passenger cars).
Active Features
Braking System:
Dual front hydraulic disc brakes, sealed rear hydraulic disc brake.
Engine Braking:
Standard on QuadMatic™ transmission for controlled descents.
Passive Features
Lighting:
Twin headlights, taillight, and brake light.
Ergonomics:
Designed with rider comfort and control in mind, including handgrips, throttle, and brake lever placement.
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD multi-function display including speedometer, odometer, trip meter, clock, fuel gauge, 2WD/4WD indicator, and transmission position indicator (for LT-A400F).
Driver Assistance
Selectable 4Wd:
Electronically selectable 2WD/4WD system with shaft drive for front and rear wheels.
Connectivity
Diagnostic Ports:
While not 'connectivity' in the automotive sense, the manual will detail diagnostic procedures that may involve connecting specialized tools or testers.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km or 12 months (whichever comes first), or more frequently under severe use (refer to manual for specific interval).
Air Filter Cleaning:
Check and clean every 200 km or monthly; replace as needed.
Spark Plug Replacement:
Check and clean as needed; replace at recommended intervals (e.g., 4,000 km or annually).
Valve Clearance Adjustment:
Initial check at 1,000 km, then every 4,000 km or annually. Critical for performance and engine longevity.
Fluid Specifications
Engine Oil Type:
Suzuki recommends API SG or higher, SAE 10W-40 viscosity oil. (Always verify with the official manual for the precise specification).
Engine Oil Capacity:
Approx. 2.0 L (2.1 US qt) with filter change. (Refer to manual for exact capacity).
Coolant Type:
Suzuki Super Long Life Coolant or equivalent ethylene glycol-based coolant (50/50 mixture with distilled water).
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Common Wear Items:
CVT belts can wear over time and require replacement. Bushings in suspension and steering components can wear, leading to looseness. Regular lubrication of pivot points and linkages is important.
Efi System Considerations:
Ensure the air filter is clean to prevent dirt ingress into the throttle body and injectors. Periodic injector cleaning might be beneficial.
📚 Vehicle History
Brand Heritage
Suzuki Atv Legacy:
Suzuki has a long history in powersports, known for robust and reliable engines, particularly in their LT series of ATVs.
Model Evolution
King Quad Lineage:
The King Quad nameplate has been associated with Suzuki's flagship utility ATVs, with the 400cc platform evolving from earlier models to incorporate fuel injection and improved chassis designs.
Production
Manufacturing Region:
Typically manufactured in Japan or through Suzuki's global manufacturing network.
🏆 Awards & Recognition
Recognitions
Industry Reviews:
Consistently reviewed as a solid, dependable, and capable utility ATV, often praised for its value for money and smooth power delivery.
Ratings
User Satisfaction:
Generally high user satisfaction due to its reliability and performance for its intended use.
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