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Kawasaki KLX 250 S SF Motorcycle Complete Workshop Service Repair Manual 2008 2009

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🏷️ Basic Information Identification Make: Kawasaki Model: KLX250S Model Variant: KLX250SF Model Years Covered: 2008, 2009 Product Name: Kawasaki KLX 250 S SF Motorcycle Complete Workshop Service Repair Manual 2008 2009 👋 Introduction Market Position Segment: Dual-sport motorcycle, targeting off-road and on-road versatility Competitive Analysis Competitors: Honda CRF250L, Suzuki DR-Z250, Yamaha WR250R/X Key Features Attributes: Lightweight, agile, capable off-road and on-road, reliable single-cylinder engine Manual Value Proposition: Enables DIY maintenance and repair, saving significant costs compared to professional service. Manual Value Proposition Ease Of Use: Features easy-to-follow step-by-step instructions and pictures. 📋 Manual Details Coverage Areas Engines Covered: All engine types for KLX250S/SF Trim Levels Covered: All trim levels for KLX250S/SF Transmission Types Covered: All transmission types for KLX250S/SF Page Count Estimated Page Count: Comprehensive (Specific number not provided in product info, but described as 'Complete') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, diagnostics, tuning, lubrication, cooling system Transmission: Clutch, gearbox inspection and repair, shift mechanism Fuel System: Carburetor(s) disassembly, cleaning, adjustment, fuel tank, fuel pump (if applicable) Electrical System: Ignition system, lighting, starting system, charging system, wiring diagrams, battery Suspension: Front fork (telescopic) service and overhaul, rear shock absorber service and adjustment, linkage system Brakes: Front and rear brake system, hydraulic lines, calipers, master cylinders, pads, discs Wheels And Tires: Wheel bearing replacement, tire mounting/disassembly, spoke tensioning (if applicable) Frame And Bodywork: Chassis inspection, fairings, seat, handlebars, footpegs Exhaust System: Exhaust pipe and muffler inspection and replacement Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug checks Troubleshooting: Diagnostic procedures for common and uncommon issues, fault finding charts Repair: Step-by-step instructions for component disassembly, reassembly, and replacement Rebuilds: Complete engine and component rebuild procedures Adjustments: Carburetor synchronization, valve clearance adjustments, clutch and throttle cable adjustments Technical Depth Depth: Comprehensive, from basic maintenance to full engine disassembly and rebuilding, including electrical diagnostics 📊 Manual Specifications File Format File Type: PDF Searchable: Likely searchable text content within PDF Print Quality Printability: High quality, printable by chapter or in full Binding Type Binding: N/A (Downloadable format) Paper Type Paper Type: N/A (Downloadable format) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, four-valve single cylinder Displacement: 249 cc (15.2 cu in) Bore X Stroke: 72.0 x 61.2 mm (2.8 x 2.4 in) Performance Horsepower: Approximately 22-24 HP (Varies by year/market, manual will provide specific figures) Torque: Approximately 15-17 lb-ft (Varies by year/market, manual will provide specific figures) Fuel System Fuel Delivery: Carburetor (e.g., Keihin CVK34, manual will specify exact model) Fuel Type: Unleaded gasoline Lubrication Oil Capacity: Approximately 1.7 L (1.8 US qt) with filter change (Manual will confirm precise capacity and type) Cooling System System Type: Liquid-cooled Ignition Ignition System: Digital CDI (Capacitor Discharge Ignition) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Optional Transmission Options: N/A (Standard 6-speed) Features Clutch Type: Wet, multi-disc Final Drive: Sealed chain drive 📐 Dimensions Exterior Overall Length: Approximately 2,220 mm (87.4 in) (KLX250S) / 2,145 mm (84.4 in) (KLX250SF) (Manual will confirm exact figures) Overall Width: Approximately 810 mm (31.9 in) (KLX250S) / 830 mm (32.7 in) (KLX250SF) (Manual will confirm exact figures) Overall Height: Approximately 1,170 mm (46.1 in) (KLX250S) / 1,160 mm (45.7 in) (KLX250SF) (Manual will confirm exact figures) Wheelbase: Approximately 1,435 mm (56.5 in) (Manual will confirm exact figures) Weights Curb Weight: Approximately 131 kg (289 lbs) (KLX250S) / 135 kg (298 lbs) (KLX250SF) (Manual will confirm exact figures) Fuel Capacity: Approximately 7.7 L (2.0 US gal) (Manual will confirm exact figures) 🛡️ Safety Features Ratings Safety Features: Standard motorcycle safety features, ABS availability may vary by market/trim (Manual will detail specific market options). Active Features Braking System: Disc brakes front and rear. Manual will provide specifications for pad types, fluid, and bleeding procedures. Passive Features Lighting: Headlight, tail light, brake light, turn signals. Manual includes bulb types and replacement procedures. 💡 Technology Features Infotainment Dashboard: Analog tachometer, digital speedometer, odometer, trip meters, clock, fuel gauge (design may vary slightly by year, manual will confirm). Driver Assistance ABS: Optional on some models/markets. Manual will cover ABS system diagnostics if equipped. Connectivity Connectivity Features: N/A (Basic motorcycle electronics) 🔧 Maintenance Service Intervals Oil Change Interval: Typically every 6,000 km (3,700 mi) or 6 months (Manual will provide precise interval and oil specification). Valve Adjustment Interval: Typically every 12,000 km (7,500 mi) or 12 months (Manual will provide precise interval). Chain Lubrication Adjustment: Recommended every 1,000 km (600 mi) or after riding in wet conditions (Manual will provide specific chain adjustment slack). Fluid Specifications Engine Oil Type: API SG, SH, SJ or SL, SAE 10W-40 (Manual will confirm exact viscosity and specifications). Coolant Type: Kawasaki specific coolant or equivalent ethylene glycol-based coolant (Manual will specify). Brake Fluid Type: DOT 4 (Manual...
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Kawasaki KLX 250 S SF Motorcycle Complete Workshop Service Repair Manual 2008 2009
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
KLX250S
Model Variant:
KLX250SF
Model Years Covered:
2008, 2009
Product Name:
Kawasaki KLX 250 S SF Motorcycle Complete Workshop Service Repair Manual 2008 2009
👋 Introduction
Market Position
Segment:
Dual-sport motorcycle, targeting off-road and on-road versatility
Competitive Analysis
Competitors:
Honda CRF250L, Suzuki DR-Z250, Yamaha WR250R/X
Key Features
Attributes:
Lightweight, agile, capable off-road and on-road, reliable single-cylinder engine
Manual Value Proposition:
Enables DIY maintenance and repair, saving significant costs compared to professional service.
Manual Value Proposition
Ease Of Use:
Features easy-to-follow step-by-step instructions and pictures.
📋 Manual Details
Coverage Areas
Engines Covered:
All engine types for KLX250S/SF
Trim Levels Covered:
All trim levels for KLX250S/SF
Transmission Types Covered:
All transmission types for KLX250S/SF
Page Count
Estimated Page Count:
Comprehensive (Specific number not provided in product info, but described as 'Complete')
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, diagnostics, tuning, lubrication, cooling system
Transmission:
Clutch, gearbox inspection and repair, shift mechanism
Fuel System:
Carburetor(s) disassembly, cleaning, adjustment, fuel tank, fuel pump (if applicable)
Electrical System:
Ignition system, lighting, starting system, charging system, wiring diagrams, battery
Suspension:
Front fork (telescopic) service and overhaul, rear shock absorber service and adjustment, linkage system
Brakes:
Front and rear brake system, hydraulic lines, calipers, master cylinders, pads, discs
Wheels And Tires:
Wheel bearing replacement, tire mounting/disassembly, spoke tensioning (if applicable)
Frame And Bodywork:
Chassis inspection, fairings, seat, handlebars, footpegs
Exhaust System:
Exhaust pipe and muffler inspection and replacement
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, spark plug checks
Troubleshooting:
Diagnostic procedures for common and uncommon issues, fault finding charts
Repair:
Step-by-step instructions for component disassembly, reassembly, and replacement
Rebuilds:
Complete engine and component rebuild procedures
Adjustments:
Carburetor synchronization, valve clearance adjustments, clutch and throttle cable adjustments
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine disassembly and rebuilding, including electrical diagnostics
📊 Manual Specifications
File Format
File Type:
PDF
Searchable:
Likely searchable text content within PDF
Print Quality
Printability:
High quality, printable by chapter or in full
Binding Type
Binding:
N/A (Downloadable format)
Paper Type
Paper Type:
N/A (Downloadable format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, four-valve single cylinder
Displacement:
249 cc (15.2 cu in)
Bore X Stroke:
72.0 x 61.2 mm (2.8 x 2.4 in)
Performance
Horsepower:
Approximately 22-24 HP (Varies by year/market, manual will provide specific figures)
Torque:
Approximately 15-17 lb-ft (Varies by year/market, manual will provide specific figures)
Fuel System
Fuel Delivery:
Carburetor (e.g., Keihin CVK34, manual will specify exact model)
Fuel Type:
Unleaded gasoline
Lubrication
Oil Capacity:
Approximately 1.7 L (1.8 US qt) with filter change (Manual will confirm precise capacity and type)
Cooling System
System Type:
Liquid-cooled
Ignition
Ignition System:
Digital CDI (Capacitor Discharge Ignition)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Optional
Transmission Options:
N/A (Standard 6-speed)
Features
Clutch Type:
Wet, multi-disc
Final Drive:
Sealed chain drive
📐 Dimensions
Exterior
Overall Length:
Approximately 2,220 mm (87.4 in) (KLX250S) / 2,145 mm (84.4 in) (KLX250SF) (Manual will confirm exact figures)
Overall Width:
Approximately 810 mm (31.9 in) (KLX250S) / 830 mm (32.7 in) (KLX250SF) (Manual will confirm exact figures)
Overall Height:
Approximately 1,170 mm (46.1 in) (KLX250S) / 1,160 mm (45.7 in) (KLX250SF) (Manual will confirm exact figures)
Wheelbase:
Approximately 1,435 mm (56.5 in) (Manual will confirm exact figures)
Weights
Curb Weight:
Approximately 131 kg (289 lbs) (KLX250S) / 135 kg (298 lbs) (KLX250SF) (Manual will confirm exact figures)
Fuel Capacity:
Approximately 7.7 L (2.0 US gal) (Manual will confirm exact figures)
🛡️ Safety Features
Ratings
Safety Features:
Standard motorcycle safety features, ABS availability may vary by market/trim (Manual will detail specific market options).
Active Features
Braking System:
Disc brakes front and rear. Manual will provide specifications for pad types, fluid, and bleeding procedures.
Passive Features
Lighting:
Headlight, tail light, brake light, turn signals. Manual includes bulb types and replacement procedures.
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, digital speedometer, odometer, trip meters, clock, fuel gauge (design may vary slightly by year, manual will confirm).
Driver Assistance
ABS:
Optional on some models/markets. Manual will cover ABS system diagnostics if equipped.
Connectivity
Connectivity Features:
N/A (Basic motorcycle electronics)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 6,000 km (3,700 mi) or 6 months (Manual will provide precise interval and oil specification).
Valve Adjustment Interval:
Typically every 12,000 km (7,500 mi) or 12 months (Manual will provide precise interval).
Chain Lubrication Adjustment:
Recommended every 1,000 km (600 mi) or after riding in wet conditions (Manual will provide specific chain adjustment slack).
Fluid Specifications
Engine Oil Type:
API SG, SH, SJ or SL, SAE 10W-40 (Manual will confirm exact viscosity and specifications).
Coolant Type:
Kawasaki specific coolant or equivalent ethylene glycol-based coolant (Manual will specify).
Brake Fluid Type:
DOT 4 (Manual will confirm exact specification and bleeding procedure).
Known Issues
Common Wear Items:
Clutch plates, brake pads, chain and sprockets, fork seals, air filter. Manual provides replacement procedures and specifications.
Carburetor Tuning:
May require periodic adjustment for optimal performance and emissions. Manual details the process.
📚 Vehicle History
Brand Heritage
Kawasaki Legacy:
Kawasaki has a long history of producing durable and capable motorcycles, particularly in the dual-sport and off-road segments.
Model Evolution
Klx Lineage:
The KLX line has evolved over decades, with the 250cc platform being a staple for its blend of performance and usability.
Production
Klx250 Variants:
The KLX250S is the standard dual-sport, while the KLX250SF is the supermoto variant with smaller wheels and street tires.
🏆 Awards & Recognition
Recognitions
Industry Recognition:
The KLX250 platform is generally well-regarded for its reliability and versatility in the dual-sport segment.
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