🏷️ Basic Information Identification Make: Kawasaki Model: KLX250S / KLX250SF Model Codes: KLX250S, KLX250SF Year: 2008-2009 Codes Manual Product Name: Kawasaki KLX 250 S/SF 2008-2009 Service Repair Manual 👋 Introduction Market Position Vehicle Segment: Dual-sport/Enduro motorcycle Target Audience: Riders seeking off-road capability and street legality, DIY enthusiasts, professional mechanics Competitive Analysis Competitors: Honda CRF250L (later models), Yamaha WR250R/X, Suzuki DR-Z250 Key Features Vehicle Type: Lightweight, versatile dual-sport motorcycle Intended Use: Trail riding, commuting, light off-road adventures Manual Value Proposition Cost Effectiveness: Inexpensive way to maintain and repair the vehicle Empowerment: Enables users to perform their own servicing and repairs, enhancing ownership experience 📋 Manual Details Coverage Areas Primary Coverage: Complete vehicle service and repair Page Count Estimated Page Count: High volume (typically 500+ pages for factory service manuals) Manual Type Type: Factory Service Workshop Repair Manual Language Language: English Format Digital Format: PDF Compatibility: Windows & Mac Delivery Method: Instant Download Print Capability: Printable pages 📖 Manual Coverage Systems Covered Engine Mechanical: Engine removal/refitting, disassembly, component servicing, assembly Engine Management: Ignition system, fuel system, emissions control Transmission: Clutch operation, gearbox disassembly and assembly, gearshift mechanism Chassis Suspension: Front fork (USD), rear shock absorber, swingarm, linkage (Uni-Trak) Brakes: Front and rear brake system inspection, service, hydraulic components, caliper, master cylinder, brake pads Electrical: Wiring diagrams, lighting system, battery, charging system, starting system, instrumentation Fuel System: Carburetor (Keihin CVK34 or similar), fuel tank, fuel lines Exhaust System: Exhaust pipe, muffler, emissions control components Cooling System: Radiator, fan, coolant circulation (liquid-cooled) Frame Bodywork: Frame inspection, fairings, seat, fenders, fuel tank removal/installation Procedures Included Maintenance: Periodic maintenance schedule, oil changes, filter replacements, chain adjustment, lubrication Troubleshooting: Diagnostic procedures for common issues, symptom-based troubleshooting guides Repair: Step-by-step repair instructions for all major components and systems Disassembly Assembly: Complete disassembly and reassembly procedures for engine and other major assemblies Torque Specifications: Critical torque values for fasteners throughout the motorcycle Wiring Diagrams: Detailed electrical system wiring schematics Adjustments: Carburetor adjustment, valve clearance adjustment, clutch and throttle cable adjustments Technical Depth Depth: Comprehensive, suitable for professional mechanics and advanced DIY users Illustrations: Hundreds of photos and illustrations Diagnostic Tools: Information on specific tools or techniques for diagnosis 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable PDF (standard for factory manuals) Print Quality Resolution: High-resolution, suitable for clear printing of diagrams and text Binding Type Physical Binding: N/A (Digital download, printing required by user) Paper Type Recommended Paper: Standard printer paper (user discretion) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, single-cylinder Displacement: 249 cc (approximate) Bore X Stroke: 72.0 x 61.2 mm (Typical for this generation KLX250) Compression Ratio: 11.0:1 (Typical for this generation KLX250) Ignition: Digital CDI Performance Horsepower: Approx. 22-24 HP (stock, dependent on specific market tuning) Torque: Approx. 14-15 lb-ft (stock, dependent on specific market tuning) Fuel System Fuel Delivery: Carburetor (Keihin CVK34 or similar) with accelerator pump Fuel Type: Unleaded gasoline Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Type: 6-speed constant mesh Clutch: Wet, multi-disc Features Final Drive: Sealed O-ring chain Fluid Specifications Transmission Oil Type: API GL-4, SAE 10W-30 or SAE 10W-40 motorcycle specific gear oil 📐 Dimensions Weights Curb Weight: Approx. 295.5 lbs (134 kg) for KLX250S Dry Weight: Approx. 279.9 lbs (127 kg) for KLX250S Exterior Length: Approx. 87.0 inches (2210 mm) Width: Approx. 34.1 inches (865 mm) Height: Approx. 46.1 inches (1170 mm) (seat height varies) Wheelbase: Approx. 57.0 inches (1450 mm) Ground Clearance: Approx. 11.2 inches (285 mm) Wheels Tires Front Tire Size: KLX250S: 80/100-21 51P, KLX250SF: 110/70-17 M/C 54S Rear Tire Size: KLX250S: 100/100-18 59P, KLX250SF: 130/70-17 M/C 62S Front Wheel Size: 21 inch (spoked, S model) / 17 inch (cast, SF model) Rear Wheel Size: 18 inch (spoked, S model) / 17 inch (cast, SF model) Bolt Pattern: Standard motorcycle 4-bolt pattern for wheels 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycles are not typically subject to automotive crash testing standards) Active Features Braking System: Disc brakes front and rear (single disc front, single disc rear) Passive Features Lighting: Headlight, tail light, brake light, turn signals 💡 Technology Features Infotainment Instrument Cluster: Digital speedometer, analog tachometer, odometer, trip meter, clock, fuel gauge (on some models/versions) Driver Assistance ABS: Not typically equipped on this model year 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual (typically every 3,000-4,000 miles or 6 months) Valve Clearance Check: Refer to manual (typically around 15,000 miles) Air Filter Cleaning: Refer to manual (frequent cleaning recommended for dusty conditions) Chain Maintenance: Regular cleaning, lubrication, and tension adjustment Fluid Specifications Engine Oil Capacity: Approx. 1.6 L (1.7 US qt) without filter change; 1.8 L (1.9 US qt) with filter change Engine Oil Type: API SG, SF or SG/CD, SAE 10W-40 motorcycle oil (check manual for specific recommendations) Coolant Type: Permanent type antifreeze coolant (ethylene glycol based) mixed...