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Suzuki Splash 2008-2013 Full Service & Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Splash Model Generation: First Generation (FY) Production Years Covered: 2008, 2009, 2010, 2011, 2012, 2013 Codes Chassis Code: FY 👋 Introduction Market Position Vehicle Segment: Mini MPV / City Car Target Audience: Young families, urban commuters, and budget-conscious car buyers seeking practicality and fuel efficiency. Competitive Analysis Key Competitors: Opel Agila (rebadged Splash), Fiat Grande Punto, Ford Fiesta, Renault Clio, Volkswagen Polo. Key Features Design Philosophy: Compact dimensions with surprisingly spacious and versatile interior, high seating position for good visibility. Manual Value Proposition: Provides comprehensive factory-level repair and maintenance information, enabling DIY servicing and reducing reliance on expensive dealerships. 📋 Manual Details Coverage Areas Primary Regions Of Operation: Global (Developed for European market primarily, but applicable to other markets with similar configurations) Page Count Estimated Page Count: Hundreds (specific count not provided, but described as extensive) Manual Type Manual Type: Factory Service and Repair Workshop Manual Language Language: English (assumed, typical for this type of manual) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete overhaul, repair, and diagnostics for all engine variants. Engine Electrical: Ignition system, fuel injection system, starter motor, alternator, sensors, and engine control unit (ECU) troubleshooting. Transmission: Manual and automatic transmission repair, clutch service, and gearbox diagnostics. Drivetrain: Front-wheel drive system, drive shafts, CV joints, and differential maintenance. Suspension: Front and rear suspension components, shock absorbers, springs, control arms, and wheel alignment. Steering: Power steering system, steering rack, tie rods, and column servicing. Brakes: Hydraulic brake system, ABS, brake pads, discs, calipers, lines, and master cylinder. Electrical System: Battery, charging system, lighting, starter, horn, wipers, power windows, central locking, and fuse/relay locations. Body And Chassis: Body panel removal/installation, door mechanisms, interior trim, glass, bumpers, and structural components. HVAC: Air conditioning system, heater, ventilation, blower motor, and cabin filter replacement. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, and evaporative emission control system. Cooling System: Radiator, coolant hoses, thermostat, water pump, and cooling fan. Exhaust System: Exhaust manifolds, catalytic converter, mufflers, and pipes. Safety Systems: Airbag system, seatbelt mechanisms, and related sensors. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks, spark plug replacement, and belt inspections. Troubleshooting: Diagnostic procedures for common and complex faults, fault code interpretation. Component Repair And Replacement: Step-by-step instructions for replacing or repairing virtually all vehicle components. Diagnostics: Detailed diagnostic trees and flowcharts for identifying issues. Electrical Diagnostics: Wiring diagrams, testing procedures for circuits, and sensor testing. Engine Rebuilding: Complete engine overhaul procedures, including torque specifications, clearances, and assembly. Transmission Overhaul: Detailed steps for disassembling, inspecting, and reassembling transmissions. Bodywork Repair: Procedures for dent removal, panel replacement, and rust repair. Paint And Trim: Information on interior and exterior trim piece removal and installation. Technical Depth Depth Of Information: Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds. Diagrams And Illustrations: Hundreds of detailed photos and exploded diagrams for clarity. Diagnostic Tools: References to diagnostic procedures, implicitly supporting OBD-II scanners and specialized tools. 📊 Manual Specifications File Format File Format: PDF Searchability: Likely text-searchable PDF (standard for modern manuals). Print Quality Print Capability: Printable by the user (single pages or entire manual). Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code 1.0L: K10B Engine Displacement 1.0L: 996 cc Engine Configuration 1.0L: Inline 3-cylinder, DOHC, 12-valve Horsepower 1.0L: 68 PS (67 hp; 50 kW) @ 6000 rpm Torque 1.0L: 90 Nm (66 lb-ft) @ 3400 rpm Secondary Engine Engine Code 1.2L: K12B Engine Displacement 1.2L: 1242 cc Engine Configuration 1.2L: Inline 4-cylinder, DOHC, 16-valve Horsepower 1.2L: 86 PS (85 hp; 63 kW) @ 6000 rpm Torque 1.2L: 114 Nm (84 lb-ft) @ 4000 rpm Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Petrol (Gasoline) Performance Emissions Compliance: Euro IV (typical for the era and region) 🔧 Transmission Standard Standard Transmission: 5-speed Manual Optional Optional Transmission: 4-speed Automatic Features Drive Type: Front-Wheel Drive (FWD) 📐 Dimensions Exterior Length: Approx. 3,700 mm (145.7 in) Width: Approx. 1,680 mm (66.1 in) Height: Approx. 1,590 mm (62.6 in) Wheelbase: Approx. 2,360 mm (92.9 in) Weights Curb Weight Approx: 940-1000 kg (depending on engine and transmission) 🛡️ Safety Features Ratings Euro Ncap Rating: 4 Stars (2008) Active Features ABS: Standard on most models, Anti-lock Braking System. Esp: Optional or standard on higher trims, Electronic Stability Program. Passive Features Airbags: Front airbags for driver and passenger, side airbags (optional). Seatbelts: 3-point seatbelts with pre-tensioners, ISOFIX child seat anchors. 💡 Technology Features Infotainment Audio System: Basic AM/FM radio with CD player, MP3 compatibility, and auxiliary input. Higher trims may feature integrated audio controls on the steering wheel. Driver Assistance Parking Assistance: Rear parking sensors may be available as an optional extra or on higher trims. Connectivity Bluetooth:...
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Suzuki Splash 2008-2013 Full Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Splash
Model Generation:
First Generation (FY)
Production Years Covered:
2008, 2009, 2010, 2011, 2012, 2013
Codes
Chassis Code:
FY
👋 Introduction
Market Position
Vehicle Segment:
Mini MPV / City Car
Target Audience:
Young families, urban commuters, and budget-conscious car buyers seeking practicality and fuel efficiency.
Competitive Analysis
Key Competitors:
Opel Agila (rebadged Splash), Fiat Grande Punto, Ford Fiesta, Renault Clio, Volkswagen Polo.
Key Features
Design Philosophy:
Compact dimensions with surprisingly spacious and versatile interior, high seating position for good visibility.
Manual Value Proposition:
Provides comprehensive factory-level repair and maintenance information, enabling DIY servicing and reducing reliance on expensive dealerships.
📋 Manual Details
Coverage Areas
Primary Regions Of Operation:
Global (Developed for European market primarily, but applicable to other markets with similar configurations)
Page Count
Estimated Page Count:
Hundreds (specific count not provided, but described as extensive)
Manual Type
Manual Type:
Factory Service and Repair Workshop Manual
Language
Language:
English (assumed, typical for this type of manual)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete overhaul, repair, and diagnostics for all engine variants.
Engine Electrical:
Ignition system, fuel injection system, starter motor, alternator, sensors, and engine control unit (ECU) troubleshooting.
Transmission:
Manual and automatic transmission repair, clutch service, and gearbox diagnostics.
Drivetrain:
Front-wheel drive system, drive shafts, CV joints, and differential maintenance.
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, and wheel alignment.
Steering:
Power steering system, steering rack, tie rods, and column servicing.
Brakes:
Hydraulic brake system, ABS, brake pads, discs, calipers, lines, and master cylinder.
Electrical System:
Battery, charging system, lighting, starter, horn, wipers, power windows, central locking, and fuse/relay locations.
Body And Chassis:
Body panel removal/installation, door mechanisms, interior trim, glass, bumpers, and structural components.
HVAC:
Air conditioning system, heater, ventilation, blower motor, and cabin filter replacement.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel lines, and evaporative emission control system.
Cooling System:
Radiator, coolant hoses, thermostat, water pump, and cooling fan.
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, and pipes.
Safety Systems:
Airbag system, seatbelt mechanisms, and related sensors.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks, spark plug replacement, and belt inspections.
Troubleshooting:
Diagnostic procedures for common and complex faults, fault code interpretation.
Component Repair And Replacement:
Step-by-step instructions for replacing or repairing virtually all vehicle components.
Diagnostics:
Detailed diagnostic trees and flowcharts for identifying issues.
Electrical Diagnostics:
Wiring diagrams, testing procedures for circuits, and sensor testing.
Engine Rebuilding:
Complete engine overhaul procedures, including torque specifications, clearances, and assembly.
Transmission Overhaul:
Detailed steps for disassembling, inspecting, and reassembling transmissions.
Bodywork Repair:
Procedures for dent removal, panel replacement, and rust repair.
Paint And Trim:
Information on interior and exterior trim piece removal and installation.
Technical Depth
Depth Of Information:
Comprehensive, covering everything from basic fluid checks to complete engine and transmission rebuilds.
Diagrams And Illustrations:
Hundreds of detailed photos and exploded diagrams for clarity.
Diagnostic Tools:
References to diagnostic procedures, implicitly supporting OBD-II scanners and specialized tools.
📊 Manual Specifications
File Format
File Format:
PDF
Searchability:
Likely text-searchable PDF (standard for modern manuals).
Print Quality
Print Capability:
Printable by the user (single pages or entire manual).
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code 1.0L:
K10B
Engine Displacement 1.0L:
996 cc
Engine Configuration 1.0L:
Inline 3-cylinder, DOHC, 12-valve
Horsepower 1.0L:
68 PS (67 hp; 50 kW) @ 6000 rpm
Torque 1.0L:
90 Nm (66 lb-ft) @ 3400 rpm
Secondary Engine
Engine Code 1.2L:
K12B
Engine Displacement 1.2L:
1242 cc
Engine Configuration 1.2L:
Inline 4-cylinder, DOHC, 16-valve
Horsepower 1.2L:
86 PS (85 hp; 63 kW) @ 6000 rpm
Torque 1.2L:
114 Nm (84 lb-ft) @ 4000 rpm
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Petrol (Gasoline)
Performance
Emissions Compliance:
Euro IV (typical for the era and region)
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual
Optional
Optional Transmission:
4-speed Automatic
Features
Drive Type:
Front-Wheel Drive (FWD)
📐 Dimensions
Exterior
Length:
Approx. 3,700 mm (145.7 in)
Width:
Approx. 1,680 mm (66.1 in)
Height:
Approx. 1,590 mm (62.6 in)
Wheelbase:
Approx. 2,360 mm (92.9 in)
Weights
Curb Weight Approx:
940-1000 kg (depending on engine and transmission)
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (2008)
Active Features
ABS:
Standard on most models, Anti-lock Braking System.
Esp:
Optional or standard on higher trims, Electronic Stability Program.
Passive Features
Airbags:
Front airbags for driver and passenger, side airbags (optional).
Seatbelts:
3-point seatbelts with pre-tensioners, ISOFIX child seat anchors.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player, MP3 compatibility, and auxiliary input. Higher trims may feature integrated audio controls on the steering wheel.
Driver Assistance
Parking Assistance:
Rear parking sensors may be available as an optional extra or on higher trims.
Connectivity
Bluetooth:
Limited connectivity; Bluetooth was not standard across all trims and may have been an optional upgrade or aftermarket addition.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 15,000 km (9,300 miles) or 1 year, whichever comes first.
Air Filter Replacement:
Every 30,000 km (18,600 miles) or 2 years.
Spark Plug Replacement 1.0L:
Every 60,000 km (37,000 miles) - check specific plug type (e.g., iridium).
Spark Plug Replacement 1.2L:
Every 60,000 km (37,000 miles) - check specific plug type (e.g., iridium).
Fluid Specifications
Engine Oil Specification:
API SN, ACEA A3/B4, or manufacturer-approved synthetic oil, viscosity grades like 0W-20 or 5W-30 (refer to manual for exact grade).
Coolant Specification:
Suzuki Super Long Life Coolant (or equivalent ethylene glycol-based, phosphate-free coolant) with a 50/50 mix with distilled water.
Transmission Fluid Manual:
Suzuki Manual Transmission Oil (or GL-4 rated gear oil, 75W-85 or 75W-90).
Transmission Fluid Automatic:
Suzuki ATF 5D03 or equivalent Dexron III/VI compatible ATF.
Known Issues
Common Complaints:
Occasional reports of minor electrical gremlins, clutch wear in high-mileage manual transmissions, and suspension component wear (e.g., bushings).
📚 Vehicle History
Brand Heritage
Suzuki Reputation:
Known for producing reliable, fuel-efficient, and affordable compact cars and SUVs.
Model Evolution
Development:
Developed in collaboration with General Motors and Opel, sharing its platform and many components with the Opel Agila.
Production
Manufacturing Location:
Magyar Suzuki Corporation, Esztergom, Hungary.
🏆 Awards & Recognition
Recognitions
Safety Award:
Achieved a 4-star Euro NCAP safety rating, indicating a good level of occupant protection for its class.
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