Aprilia Habana Mojito 125 2008 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito 125 Year: 2008 Model Designation: SC125 Codes Engine Code: MG77 👋 Introduction Market Position Segment: 125cc Urban Scooter Target Audience: Owners and independent repair shops seeking to maintain and repair the Aprilia Habana Mojito 125. Competitive Analysis Competitors: Piaggio Liberty 125, Vespa ET4 125, Honda Pantheon 125, Yamaha X-MAX 125. Key Features Vehicle Style: Retro-styled urban scooter with a focus on comfort and practicality. Manual Utility: Essential for DIY enthusiasts and professional mechanics to ensure optimal performance and longevity. 📋 Manual Details Coverage Areas Geographical Coverage: Global (primarily European market focus) Model Variant Coverage: Aprilia Habana Mojito 125 (all sub-models for 2008) Page Count Total Pages: Hundreds of pages (exact count not specified, but described as complete) Manual Type Type: Factory Service Repair Manual Purpose: Comprehensive repair, maintenance, and troubleshooting Language Language: Likely English (standard for factory service manuals of this era, but not explicitly stated) Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine: Detailed disassembly, assembly, inspection, and repair of the 125cc engine. Fuel System: Carburetor tuning, cleaning, and replacement; fuel pump operation; fuel tank and lines. Cooling System: Radiator, coolant, fan, and associated hoses. Ignition System: Spark plug, ignition coil, CDI unit, wiring diagrams. Transmission: Automatic Continuously Variable Transmission (CVT) belt inspection, variator, clutch assembly. Brakes: Front and rear brake system, hydraulic lines, master cylinders, calipers, brake pads, brake discs. Suspension: Front telescopic forks, rear shock absorber, fork seals, spring rates. Steering: Handlebar assembly, steering column, bearings. Electrical System: Wiring diagrams, lighting system, battery, starter motor, charging system, fuses, switches. Bodywork And Frame: Chassis inspection, body panel removal and installation, seat, storage compartment. Wheels And Tires: Wheel bearings, tire pressure, tire replacement. Procedures Included Scheduled Maintenance: Detailed intervals and procedures for oil changes, filter replacements, spark plug checks, brake fluid changes, etc. Troubleshooting: Diagnostic charts for common problems, symptom-to-cause analysis. Engine Repair: Top-end rebuilds, bottom-end overhauls, valve adjustments. Electrical Diagnostics: Fault finding for starting, charging, lighting issues using wiring diagrams. Brake Service: Bleeding procedures, pad replacement, caliper servicing. Suspension Overhaul: Fork seal replacement, shock absorber servicing. Cvt Maintenance: Belt replacement, roller inspection, clutch assembly service. Bodywork Repair: Panel alignment, cosmetic repairs. Technical Depth Depth: Comprehensive, covering basic maintenance to complete engine and component overhauls. Diagnostic Level: Advanced diagnostics, including electrical system troubleshooting with wiring diagrams. Rebuild Procedures: Detailed instructions for complete engine, transmission, and suspension rebuilds. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable (standard for modern PDF service manuals) Print Quality Print Capability: Printable (allows for full or partial printing) Binding Type Binding Recommendation: Recommended for professional binding for durability in a workshop environment. Paper Type Paper Recommendation: Consider printing on heavier weight, laminated paper for resistance to grease and moisture. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, OHC, forced air-cooled Displacement: 124.9 cc (125cc class) Bore X Stroke: 57 mm x 48.6 mm Compression Ratio: 10.0:1 Performance Horsepower: ~10.8 HP (approximately, typical for this class) Torque: ~9.1 Nm (approximately, typical for this class) Fuel System Carburetor: Dell'Orto PHVB 26 (specific model may vary slightly) Fuel Type: Unleaded gasoline (minimum 91 octane recommended) Fuel Tank Capacity: 7.0 Liters Lubrication Oil Type: SAE 10W-40 API SG or higher (specified by Aprilia) Oil Capacity: Approximately 0.9 Liters (when filter is changed) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Drive Type: Belt drive Features Gear Reduction: Automatic, stepless ratio adjustment for optimal power delivery. Transmission Fluid: No specific transmission fluid; relies on engine oil lubrication for CVT components. 📐 Dimensions Exterior Length: Approximately 1910 mm Width: Approximately 720 mm Height: Approximately 1270 mm Wheelbase: Approximately 1330 mm Weights Dry Weight: Approximately 115 kg Wet Weight: Approximately 123 kg (with fluids) Maximum Load: Not explicitly specified, typical rider + cargo capacity. 🛡️ Safety Features Ratings Crash Safety: No official crash test ratings available for this scooter class; relies on inherent design safety. Active Features Braking System: Front disc brake (likely 220mm diameter), Rear drum brake (likely 140mm diameter). Lighting: Halogen headlamp, LED taillight, turn signals. Passive Features Chassis Design: Steel tube frame for structural integrity. Mirrors: Large, adjustable rear-view mirrors for improved visibility. 💡 Technology Features Infotainment Dashboard: Analog speedometer, fuel gauge, indicator lights (turn signals, high beam, oil pressure). Driver Assistance ABS: Not equipped with Anti-lock Braking System (ABS). Connectivity Charging Port: No integrated USB or 12V power outlet typically found on this model. 🔧 Maintenance Service Intervals Engine Oil Change: Every 4,000 km or 6 months, whichever comes first. Air Filter Cleaning Or Replacement: Every 4,000 km or annually. Spark Plug Check And Gap: Every 4,000 km. Brake Fluid Change: Every 2 years. Cvt Belt Inspection: Every 8,000 km. Fluid Specifications Engine Oil Specification: SAE 10W-40, API SG or higher. Coolant Type: Ethylene glycol based coolant with corrosion inhibitors (specific...