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Aprilia Habana Mojito 125 2008 Service Repair Manual

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🏷️ Basic Information Identification Make: Aprilia Model: Habana Mojito Year: 2008 Variant: 125 Codes Engine Code: Piaggio LEADER M26/125 (likely) Chassis Code: MZ5 (Habana) / MZ6 (Mojito) - specific VIN decoding required for exact prefix 👋 Introduction Market Position Segment: Premium 125cc Scooter (European market focus) Competitive Analysis Competitors 2008: Vespa GTS 125, Piaggio X8 125, Yamaha X-Max 125, Kymco Grand Dink 125, SYM Symphony 125 Key Features Styling: Distinctive retro/modern styling, often with chrome accents and a 'cruiser' inspired feel for a scooter. Target Audience: Urban commuters seeking style, practicality, and a premium feel in a lightweight scooter. Manual Utility: Designed for professional mechanics and knowledgeable DIY enthusiasts for in-depth servicing and repair. 📋 Manual Details Coverage Areas Systems Covered: Engine, Fuel System, Ignition System, Cooling System, Transmission (CVT), Drive Train, Suspension (Front & Rear), Brakes (Front & Rear), Electrical System, Lighting, Bodywork, Chassis, Troubleshooting, Maintenance Page Count Estimated Page Count: 200-300 (estimated for a comprehensive service manual) Manual Type Manual Type: Service Repair Workshop Manual Language Language: English (typical for international distribution) Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete disassembly, inspection, and reassembly of the engine, including cylinder head, piston, crankshaft, connecting rod, valvetrain, and timing. Fuel System: Carburetor (likely Keihin CVK or similar) adjustment, cleaning, and overhaul; fuel pump (if applicable), fuel lines, and fuel tank inspection. Ignition System: Spark plug inspection and replacement, ignition coil testing, CDI unit diagnosis, and wiring diagrams for the ignition circuit. Cooling System: Radiator, coolant hoses, thermostat, and fan inspection and maintenance (if liquid-cooled, which is common for 125cc models of this era). Note: Habana is typically air-cooled, Mojito can be air or liquid cooled depending on exact sub-model. Manual should clarify. Transmission Drivetrain: Automatic Continuously Variable Transmission (CVT) disassembly, belt inspection and replacement, clutch and variator maintenance, and gearbox (reduction gears) lubrication and servicing. Suspension System: Front fork (telescopic) servicing, oil replacement, seal replacement; rear shock absorber inspection and replacement, swingarm bushing inspection. Braking System: Front and rear brake pad inspection and replacement, brake caliper maintenance, brake fluid flush and bleeding, brake hose inspection, master cylinder overhaul. Electrical System: Battery testing and maintenance, starter motor, alternator (stator/regulator/rectifier) testing, wiring harness inspection, fuse box, and complete electrical system troubleshooting with detailed wiring diagrams. Lighting Controls: Headlight, taillight, turn signals, brake light bulb replacement and troubleshooting; handlebar switch gear functionality. Bodywork Chassis: Fairing removal and installation, seat and storage compartment access, chassis inspection for damage, wheel bearing maintenance. Procedures Included Routine Maintenance: Oil change intervals and specifications, air filter cleaning/replacement, spark plug replacement, CVT belt check, brake pad wear inspection, tire pressure checks, chain/final drive lubrication (if applicable, though typically belt drive). Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common starting issues, running problems, electrical faults, and braking system malfunctions. Engine Rebuild: Detailed procedures for engine disassembly, component inspection, measurement of wear tolerances, and reassembly of all internal engine parts. Suspension Overhaul: Front fork seal replacement, suspension fluid changes, rear shock absorber replacement guidance. Brake Service: Brake pad replacement, caliper servicing, brake line bleeding, and master cylinder rebuild instructions. Electrical Diagnosis: Wiring diagrams for all electrical circuits, component testing procedures for stator, regulator/rectifier, starter, battery, and lights. Technical Depth Depth Level: Comprehensive (covers routine maintenance to full engine and component overhauls) 📊 Manual Specifications File Format File Format Type: PDF Print Quality Image Resolution: High-resolution scans for clear diagrams and text Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) Searchability Text Searchable: Yes (typically for PDF manuals) Device Compatibility Compatible Devices: Computers (Windows/Mac/Linux), Tablets, Smartphones ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder Cooling System: Air-cooled (most Habana models), potential for liquid-cooled on some Mojito variants. Manual will specify. Displacement: 124.9 cc Bore X Stroke: 52 mm x 58.6 mm (typical for Piaggio LEADER 125) Compression Ratio: 11.5:1 (typical for Piaggio LEADER 125) Performance Horsepower: ~10.7 HP (8.0 kW) @ 8,250 rpm (approximate, subject to specific market regulations) Torque: ~9.6 Nm (7.1 lb-ft) @ 7,000 rpm (approximate) Fuel System Fuel Delivery: Carburetor (e.g., Keihin CVK 28 or similar) Fuel Type: Unleaded gasoline (min. 95 RON recommended) Fuel Tank Capacity: 7.0 Liters (approximate) Lubrication Oil Type: SAE 10W-40, API SG or higher, JASO MA (confirm in manual) Oil Capacity With Filter: 0.9 Liters (approximate, confirm in manual) Ignition Spark Plug Type: NGK CR7HSA or DENSO U20FSH (typical, confirm in manual) 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch Features Drive Type: Belt drive to rear wheel Final Drive Oil Type: SAE 80W-90 API GL-4 gear oil (confirm in manual) 📐 Dimensions Exterior Length: Approx. 1,850 mm Width: Approx. 730 mm Height: Approx. 1,120 mm Wheelbase: Approx. 1,310 mm Weights Dry Weight: Approx. 114 kg Gross Vehicle Weight Rating: Approx. 284 kg Wheels Tires Front Tire Size: 120/70-12...
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Aprilia Habana Mojito 125 2008 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Habana Mojito
Year:
2008
Variant:
125
Codes
Engine Code:
Piaggio LEADER M26/125 (likely)
Chassis Code:
MZ5 (Habana) / MZ6 (Mojito) - specific VIN decoding required for exact prefix
👋 Introduction
Market Position
Segment:
Premium 125cc Scooter (European market focus)
Competitive Analysis
Competitors 2008:
Vespa GTS 125, Piaggio X8 125, Yamaha X-Max 125, Kymco Grand Dink 125, SYM Symphony 125
Key Features
Styling:
Distinctive retro/modern styling, often with chrome accents and a 'cruiser' inspired feel for a scooter.
Target Audience:
Urban commuters seeking style, practicality, and a premium feel in a lightweight scooter.
Manual Utility:
Designed for professional mechanics and knowledgeable DIY enthusiasts for in-depth servicing and repair.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Fuel System, Ignition System, Cooling System, Transmission (CVT), Drive Train, Suspension (Front & Rear), Brakes (Front & Rear), Electrical System, Lighting, Bodywork, Chassis, Troubleshooting, Maintenance
Page Count
Estimated Page Count:
200-300 (estimated for a comprehensive service manual)
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English (typical for international distribution)
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete disassembly, inspection, and reassembly of the engine, including cylinder head, piston, crankshaft, connecting rod, valvetrain, and timing.
Fuel System:
Carburetor (likely Keihin CVK or similar) adjustment, cleaning, and overhaul; fuel pump (if applicable), fuel lines, and fuel tank inspection.
Ignition System:
Spark plug inspection and replacement, ignition coil testing, CDI unit diagnosis, and wiring diagrams for the ignition circuit.
Cooling System:
Radiator, coolant hoses, thermostat, and fan inspection and maintenance (if liquid-cooled, which is common for 125cc models of this era). Note: Habana is typically air-cooled, Mojito can be air or liquid cooled depending on exact sub-model. Manual should clarify.
Transmission Drivetrain:
Automatic Continuously Variable Transmission (CVT) disassembly, belt inspection and replacement, clutch and variator maintenance, and gearbox (reduction gears) lubrication and servicing.
Suspension System:
Front fork (telescopic) servicing, oil replacement, seal replacement; rear shock absorber inspection and replacement, swingarm bushing inspection.
Braking System:
Front and rear brake pad inspection and replacement, brake caliper maintenance, brake fluid flush and bleeding, brake hose inspection, master cylinder overhaul.
Electrical System:
Battery testing and maintenance, starter motor, alternator (stator/regulator/rectifier) testing, wiring harness inspection, fuse box, and complete electrical system troubleshooting with detailed wiring diagrams.
Lighting Controls:
Headlight, taillight, turn signals, brake light bulb replacement and troubleshooting; handlebar switch gear functionality.
Bodywork Chassis:
Fairing removal and installation, seat and storage compartment access, chassis inspection for damage, wheel bearing maintenance.
Procedures Included
Routine Maintenance:
Oil change intervals and specifications, air filter cleaning/replacement, spark plug replacement, CVT belt check, brake pad wear inspection, tire pressure checks, chain/final drive lubrication (if applicable, though typically belt drive).
Troubleshooting Diagnostics:
Step-by-step diagnostic procedures for common starting issues, running problems, electrical faults, and braking system malfunctions.
Engine Rebuild:
Detailed procedures for engine disassembly, component inspection, measurement of wear tolerances, and reassembly of all internal engine parts.
Suspension Overhaul:
Front fork seal replacement, suspension fluid changes, rear shock absorber replacement guidance.
Brake Service:
Brake pad replacement, caliper servicing, brake line bleeding, and master cylinder rebuild instructions.
Electrical Diagnosis:
Wiring diagrams for all electrical circuits, component testing procedures for stator, regulator/rectifier, starter, battery, and lights.
Technical Depth
Depth Level:
Comprehensive (covers routine maintenance to full engine and component overhauls)
📊 Manual Specifications
File Format
File Format Type:
PDF
Print Quality
Image Resolution:
High-resolution scans for clear diagrams and text
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Quality:
N/A (Digital Format)
Searchability
Text Searchable:
Yes (typically for PDF manuals)
Device Compatibility
Compatible Devices:
Computers (Windows/Mac/Linux), Tablets, Smartphones
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, single-cylinder
Cooling System:
Air-cooled (most Habana models), potential for liquid-cooled on some Mojito variants. Manual will specify.
Displacement:
124.9 cc
Bore X Stroke:
52 mm x 58.6 mm (typical for Piaggio LEADER 125)
Compression Ratio:
11.5:1 (typical for Piaggio LEADER 125)
Performance
Horsepower:
~10.7 HP (8.0 kW) @ 8,250 rpm (approximate, subject to specific market regulations)
Torque:
~9.6 Nm (7.1 lb-ft) @ 7,000 rpm (approximate)
Fuel System
Fuel Delivery:
Carburetor (e.g., Keihin CVK 28 or similar)
Fuel Type:
Unleaded gasoline (min. 95 RON recommended)
Fuel Tank Capacity:
7.0 Liters (approximate)
Lubrication
Oil Type:
SAE 10W-40, API SG or higher, JASO MA (confirm in manual)
Oil Capacity With Filter:
0.9 Liters (approximate, confirm in manual)
Ignition
Spark Plug Type:
NGK CR7HSA or DENSO U20FSH (typical, confirm in manual)
🔧 Transmission
Standard
Transmission Type:
Automatic CVT (Continuously Variable Transmission) with dry centrifugal clutch
Features
Drive Type:
Belt drive to rear wheel
Final Drive Oil Type:
SAE 80W-90 API GL-4 gear oil (confirm in manual)
📐 Dimensions
Exterior
Length:
Approx. 1,850 mm
Width:
Approx. 730 mm
Height:
Approx. 1,120 mm
Wheelbase:
Approx. 1,310 mm
Weights
Dry Weight:
Approx. 114 kg
Gross Vehicle Weight Rating:
Approx. 284 kg
Wheels Tires
Front Tire Size:
120/70-12
Rear Tire Size:
130/70-12
Front Wheel Type:
Aluminum Alloy
Rear Wheel Type:
Aluminum Alloy
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles/Scooters not typically subjected to car-style crash testing)
Active Features
Braking System Type:
Front: Disc Brake, Rear: Drum Brake (typical configuration)
ABS Availability:
Not typically available on this model year and segment
Passive Features
Lighting:
Halogen headlight, LED taillight (typical)
Horn:
Standard electric horn
💡 Technology Features
Infotainment
Dashboard:
Analog speedometer, fuel gauge, odometer, trip meter, indicator lights (turn signal, high beam, oil pressure).
Storage:
Under-seat storage compartment, glove box (typically)
Driver Assistance
ABS:
Not applicable for this model year.
Connectivity
Usb Charging:
Not standard on this model year.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,000 - 5,000 km or annually (refer to manual for exact interval)
Air Filter Service:
Every 5,000 km or annually
Spark Plug Replacement:
Every 6,000 - 10,000 km
Cvt Belt Inspection:
Every 6,000 km, replacement recommended at 12,000 - 20,000 km depending on wear.
Brake Fluid Flush:
Every 2 years
Fluid Specifications
Engine Oil Spec:
SAE 10W-40 API SG or higher, JASO MA
Final Drive Oil Spec:
SAE 80W-90 API GL-4
Coolant Type:
If liquid-cooled: Ethylene glycol-based coolant with corrosion inhibitors (confirm mixture ratio in manual)
Known Issues
Common Wear Items:
CVT belt, brake pads, tires, fork seals.
Electrical Gremlins:
Occasional issues with rectifier/regulator or stator on higher mileage units, or intermittent electrical connections.
Carburetor Tuning:
Can be sensitive to fuel quality and require periodic cleaning/adjustment for optimal performance.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Aprilia Legacy:
Known for sporty motorcycles and scooters, emphasis on performance and design.
Model Evolution
Habana Mojito Lineage:
The Habana (also known as Mojito) series represents Aprilia's foray into stylish, retro-designed scooters. Introduced in the late 1990s, it has seen various engine displacements and stylistic updates over the years. The 125cc version is a popular choice in Europe for its blend of style and urban mobility.
Production
Manufacturing Location:
Likely manufactured in Italy or at a Piaggio Group facility (e.g., Vietnam for some markets, but 2008 model is primarily European).
Production Years
Model Production Run:
Habana/Mojito line from late 1990s to mid-2010s (125cc variants primarily in the 2000s).
🏆 Awards & Recognition
Recognitions
Design Awards:
The Aprilia Habana/Mojito has often been praised for its unique and stylish retro design, which was a significant differentiator in the scooter market.
Ratings
Consumer Reviews:
Generally positive for style and urban maneuverability, with typical scooter maintenance requirements.
Certifications
Emissions Standards:
Euro 3 compliant (for 2008 model year)
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