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2008 Citroen C4 1.6L Service & Repair Manual

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🏷️ Basic Information Identification Make: Citroen Model: C4 Year: 2008 Engine Variant: 1.6L Codes Platform Code: PSA PF2 👋 Introduction Market Position Segment: Compact family car (C-segment). Target Audience: Families and individuals seeking a practical, comfortable, and stylish hatchback with a focus on ride quality and innovative design. Competitive Analysis Primary Competitors: Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Mégane, Peugeot 307. Key Features Design Philosophy: Distinctive French design, aerodynamic styling, innovative interior features (e.g., central digital dashboard, fixed-hub steering wheel in some trims). Ride Comfort: Renowned for its supple and comfortable ride, courtesy of Citroen's suspension tuning expertise. Safety Orientation: Strong emphasis on safety, reflected in its Euro NCAP ratings. 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive A-Z repairs for all models and configurations of the 2008 Citroen C4 1.6L. Page Count Page Count: Estimated 1500-2500 pages (typical for comprehensive dealer-level manuals). Manual Type Manual Type: Service and Repair Manual (Workshop Manual). Language Language: English Format Format: Digital (likely PDF) or Print. 📖 Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel injection, ignition, exhaust, cooling, lubrication. Transmission: Manual and Automatic transmission overhaul, diagnostics, and fluid services. Chassis: Suspension (front and rear), steering system, braking system (including ABS/ESP). Electrical: Complete wiring diagrams, body control modules, lighting systems, infotainment, instrument cluster, diagnostics. Body: Body panels, interior trim, doors, windows, seals, body repair procedures. HVAC: Heating, Ventilation, and Air Conditioning system diagnostics and repair. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-ups, tire rotations, spark plug replacement. Component Overhaul: Detailed procedures for engine disassembly/reassembly, transmission rebuilds, brake caliper overhauls. Diagnostic Troubleshooting: Step-by-step diagnostic charts for common and uncommon faults, including electrical system troubleshooting. Component Replacement: Instructions for replacing major and minor components such as alternators, starters, fuel pumps, suspension arms, etc. Special Tools: Identification and usage of specific tools required for various repair procedures. Technical Depth Diagnostic Capability: Advanced diagnostic procedures, including interpreting fault codes (DTCs) and using diagnostic scan tools specific to PSA vehicles. Repair Complexity: Covers everything from basic DIY maintenance to complex internal engine and transmission repairs, suitable for professional technicians. Specification Accuracy: Precise torque values, tightening sequences, clearances, and fluid capacities verified for the 2008 C4 1.6L. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) with searchable text for easy navigation. Print Quality Print Quality: High-resolution diagrams and clear text, suitable for printing individual pages or the entire manual. Binding Type Binding Type: If printed: Likely professional binding (e.g., spiral-bound or perfect bound) for durability in a workshop environment. Paper Type Paper Type: If printed: Durable, grease-resistant paper suitable for workshop conditions. ⚙️ Engine Specifications Primary Engine Engine Code Example: TU5JP4 (or variants like EP6 depending on exact 1.6L spec). Engine Type: Naturally Aspirated Inline-4 Petrol. Displacement: 1587 cc (1.6 Liters). Performance Horsepower: Approximately 109-110 PS (80-81 kW) at 5750-6000 rpm (specific to TU5JP4). Torque: Approximately 142-150 Nm (105-111 lb-ft) at 4000 rpm (specific to TU5JP4). Fuel System Fuel Injection: Multi-point Electronic Fuel Injection (MPI). Fuel Type: Unleaded Petrol (RON 95 recommended). Engine Management ECU Type: Bosch Motronic or similar PSA-specific ECU. 🔧 Transmission Standard Transmission Type Standard: 5-speed Manual Transmission (e.g., BE4R). Optional Transmission Type Optional: 4-speed Automatic Transmission (e.g., AL4). Features Clutch Type: Hydraulically actuated single dry plate clutch. Fluid Specifications Manual Transmission Fluid: API GL-4, SAE 75W-80 (e.g., Citroen Gear Oil 75W80). Automatic Transmission Fluid: ATF LT 71141 or equivalent (specific to AL4). 📐 Dimensions Exterior Body Styles: 5-door hatchback. Length: Approx. 4,260 mm (167.7 in). Width: Approx. 1,773 mm (69.8 in). Height: Approx. 1,460 mm (57.5 in). Weights Curb Weight: Approx. 1200-1300 kg (depending on transmission and trim). Gross Vehicle Weight: Varies by model, consult specific vehicle data plate. 🛡️ Safety Features Ratings Euro Ncap Rating: 5 Stars (for the original C4 generation, likely applicable to 2008 model). Child Occupant Protection: Likely rated 4 stars for child occupant protection. Pedestrian Protection: Likely rated 3 stars for pedestrian protection. Active Features ABS: Standard Anti-lock Braking System. Esp: Optional or standard Electronic Stability Program (ESP) with Traction Control. Brake Assist: Emergency Brake Assist (EBA). Passive Features Airbags: Multiple airbags: Front, side, curtain airbags. Seatbelts: Pre-tensioning seatbelts with force limiters. Chassis Design: Reinforced safety cell, crumple zones. 💡 Technology Features Infotainment Audio System: Factory fitted radio/CD player with steering wheel controls; optional MP3 compatibility. Display Technology: Central digital dashboard display for speed, revs, and trip computer. Fixed-center steering wheel with controls. Driver Assistance Cruise Control: Available as an option on many trims. Connectivity Bluetooth: Optional Bluetooth hands-free system available on higher trims. Lighting Headlights: Halogen headlights, with Xenon HID option on top trims. Automatic activation. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 20,000 km (12,500 miles) or 2 years, whichever comes first (check manual for exact specification based on driving conditions). Air Filter Replacement: Every 40,000 km (25,000...
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2008 Citroen C4 1.6L Service & Repair Manual
🏷️ Basic Information
Identification
Make:
Citroen
Model:
C4
Year:
2008
Engine Variant:
1.6L
Codes
Platform Code:
PSA PF2
👋 Introduction
Market Position
Segment:
Compact family car (C-segment).
Target Audience:
Families and individuals seeking a practical, comfortable, and stylish hatchback with a focus on ride quality and innovative design.
Competitive Analysis
Primary Competitors:
Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Renault Mégane, Peugeot 307.
Key Features
Design Philosophy:
Distinctive French design, aerodynamic styling, innovative interior features (e.g., central digital dashboard, fixed-hub steering wheel in some trims).
Ride Comfort:
Renowned for its supple and comfortable ride, courtesy of Citroen's suspension tuning expertise.
Safety Orientation:
Strong emphasis on safety, reflected in its Euro NCAP ratings.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive A-Z repairs for all models and configurations of the 2008 Citroen C4 1.6L.
Page Count
Page Count:
Estimated 1500-2500 pages (typical for comprehensive dealer-level manuals).
Manual Type
Manual Type:
Service and Repair Manual (Workshop Manual).
Language
Language:
English
Format
Format:
Digital (likely PDF) or Print.
📖 Manual Coverage
Systems Covered
Powertrain:
Engine mechanicals, fuel injection, ignition, exhaust, cooling, lubrication.
Transmission:
Manual and Automatic transmission overhaul, diagnostics, and fluid services.
Chassis:
Suspension (front and rear), steering system, braking system (including ABS/ESP).
Electrical:
Complete wiring diagrams, body control modules, lighting systems, infotainment, instrument cluster, diagnostics.
Body:
Body panels, interior trim, doors, windows, seals, body repair procedures.
HVAC:
Heating, Ventilation, and Air Conditioning system diagnostics and repair.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, tire rotations, spark plug replacement.
Component Overhaul:
Detailed procedures for engine disassembly/reassembly, transmission rebuilds, brake caliper overhauls.
Diagnostic Troubleshooting:
Step-by-step diagnostic charts for common and uncommon faults, including electrical system troubleshooting.
Component Replacement:
Instructions for replacing major and minor components such as alternators, starters, fuel pumps, suspension arms, etc.
Special Tools:
Identification and usage of specific tools required for various repair procedures.
Technical Depth
Diagnostic Capability:
Advanced diagnostic procedures, including interpreting fault codes (DTCs) and using diagnostic scan tools specific to PSA vehicles.
Repair Complexity:
Covers everything from basic DIY maintenance to complex internal engine and transmission repairs, suitable for professional technicians.
Specification Accuracy:
Precise torque values, tightening sequences, clearances, and fluid capacities verified for the 2008 C4 1.6L.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format) with searchable text for easy navigation.
Print Quality
Print Quality:
High-resolution diagrams and clear text, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
If printed: Likely professional binding (e.g., spiral-bound or perfect bound) for durability in a workshop environment.
Paper Type
Paper Type:
If printed: Durable, grease-resistant paper suitable for workshop conditions.
⚙️ Engine Specifications
Primary Engine
Engine Code Example:
TU5JP4 (or variants like EP6 depending on exact 1.6L spec).
Engine Type:
Naturally Aspirated Inline-4 Petrol.
Displacement:
1587 cc (1.6 Liters).
Performance
Horsepower:
Approximately 109-110 PS (80-81 kW) at 5750-6000 rpm (specific to TU5JP4).
Torque:
Approximately 142-150 Nm (105-111 lb-ft) at 4000 rpm (specific to TU5JP4).
Fuel System
Fuel Injection:
Multi-point Electronic Fuel Injection (MPI).
Fuel Type:
Unleaded Petrol (RON 95 recommended).
Engine Management
ECU Type:
Bosch Motronic or similar PSA-specific ECU.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed Manual Transmission (e.g., BE4R).
Optional
Transmission Type Optional:
4-speed Automatic Transmission (e.g., AL4).
Features
Clutch Type:
Hydraulically actuated single dry plate clutch.
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-80 (e.g., Citroen Gear Oil 75W80).
Automatic Transmission Fluid:
ATF LT 71141 or equivalent (specific to AL4).
📐 Dimensions
Exterior
Body Styles:
5-door hatchback.
Length:
Approx. 4,260 mm (167.7 in).
Width:
Approx. 1,773 mm (69.8 in).
Height:
Approx. 1,460 mm (57.5 in).
Weights
Curb Weight:
Approx. 1200-1300 kg (depending on transmission and trim).
Gross Vehicle Weight:
Varies by model, consult specific vehicle data plate.
🛡️ Safety Features
Ratings
Euro Ncap Rating:
5 Stars (for the original C4 generation, likely applicable to 2008 model).
Child Occupant Protection:
Likely rated 4 stars for child occupant protection.
Pedestrian Protection:
Likely rated 3 stars for pedestrian protection.
Active Features
ABS:
Standard Anti-lock Braking System.
Esp:
Optional or standard Electronic Stability Program (ESP) with Traction Control.
Brake Assist:
Emergency Brake Assist (EBA).
Passive Features
Airbags:
Multiple airbags: Front, side, curtain airbags.
Seatbelts:
Pre-tensioning seatbelts with force limiters.
Chassis Design:
Reinforced safety cell, crumple zones.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/CD player with steering wheel controls; optional MP3 compatibility.
Display Technology:
Central digital dashboard display for speed, revs, and trip computer. Fixed-center steering wheel with controls.
Driver Assistance
Cruise Control:
Available as an option on many trims.
Connectivity
Bluetooth:
Optional Bluetooth hands-free system available on higher trims.
Lighting
Headlights:
Halogen headlights, with Xenon HID option on top trims. Automatic activation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 20,000 km (12,500 miles) or 2 years, whichever comes first (check manual for exact specification based on driving conditions).
Air Filter Replacement:
Every 40,000 km (25,000 miles) or as needed.
Spark Plug Replacement:
Every 60,000 km (37,500 miles) for standard spark plugs, or longer for iridium/platinum plugs (check manual).
Timing Belt Replacement:
If equipped with a timing belt, typically around 100,000 - 120,000 km (60,000 - 75,000 miles) or 5-6 years. (Note: Some 1.6L engines might use a timing chain).
Fluid Specifications
Engine Oil Specification:
Total Quartz 9000 5W-40 or equivalent meeting PSA B71 2296 specification.
Coolant Specification:
PSA G33 coolant (blue) or equivalent, 50% mixture with distilled water.
Brake Fluid Specification:
DOT 4.
Known Issues
Electronic Faults:
Occasional issues with body control modules (BCM), dashboard displays, and sensor failures.
Automatic Transmission Quirks:
The AL4 automatic transmission can be prone to solenoid issues or fluid degradation if not maintained properly.
Suspension Wear:
Front suspension components like drop links and ball joints can wear over time, impacting ride quality and causing knocking noises.
Exhaust System:
Catalytic converters and exhaust flex pipes can be susceptible to corrosion and cracking.
📚 Vehicle History
Brand Heritage
Citroen Philosophy:
Known for innovation, comfort-focused engineering, and avant-garde design dating back to André Citroën.
Model Evolution
C4 Launch:
First generation C4 launched in 2004 as a successor to the Xsara, available as a 3-door and 5-door hatchback, and a coupe. The 2008 model is part of this first generation.
Production
Manufacturing Locations:
Primarily produced at PSA's plants in France (e.g., Mulhouse, Aulnay-sous-Bois) and other global locations.
🏆 Awards & Recognition
Recognitions
Euro Ncap:
Awarded a 5-star Euro NCAP safety rating, signifying excellent occupant protection.
Design Awards:
The C4 has received various design accolades across its lifecycle for its distinctive styling.
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