The Sportsman 500 EFI X2 Touring, model year 2008, is a versatile all-terrain vehicle designed for both utility and recreational purposes. Known for its robust engineering and reliable performance, this ATV offers a comfortable and capable riding experience, suitable for various terrains and tasks. Its design emphasizes rider comfort and practicality, featuring a dual-seat configuration and ample cargo capacity, making it an excellent choice for those seeking a dependable partner for outdoor adventures and demanding work. This comprehensive service repair workshop manual provides in-depth guidance for maintaining and repairing the 2008 Sportsman 500 EFI X2 Touring. It covers all essential systems, including the engine, fuel system, drivetrain, chassis, suspension, steering, brakes, and electrical components. The manual offers detailed procedures for scheduled maintenance, troubleshooting common issues, and performing complex repairs, all supported by clear, step-by-step instructions and detailed illustrations. This resource is invaluable for DIY enthusiasts, professional technicians, and mechanics aiming to ensure the optimal performance and longevity of their vehicle. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman 500 EFI X2 Touring Year: 2008 Product Type: Service Repair Workshop Manual Delivery Method: Digital Download Codes Engine Code Suffix: EFI Chassis Variant Code: X2 👋 Introduction Market Position Target Audience: DIY individuals, professional technicians, mechanics, workshops Competitive Analysis Value Proposition: Cost savings through DIY repairs, comprehensive repair and maintenance guidance Key Features Manual Attributes: Detailed, illustrated, step-by-step instructions, troubleshooting support, factory technician quality Digital Advantages: Instant access, portability across devices (computer, iPad, hard disk) 📋 Manual Details Coverage Areas Vehicle Coverage: Polaris Sportsman 500 EFI X2 Touring 2008 Model Year Page Count Estimated Page Count: Extensive (Manuals can be up to 3000 MB) Manual Type Manual Category: Factory Service Manual / Workshop Manual / Repair Guide Language Primary Language: English Format File Format: PDF Compression Format: ZIP/.RAR (may require WinZip/WinRAR) 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Transmission, Drivetrain (AWD/2WD) Chassis: Suspension (Front & Rear), Steering, Brakes, Wheels, Tires Electrical: Ignition System, Lighting, Starting System, Charging System, Instrumentation, ECU/ECM, Wiring Diagrams Bodywork: Body Panels, Seating (X2 configurations), Racks, Accessories Procedures Included Maintenance: Scheduled Maintenance, Lubrication, Filter Replacement, Fluid Changes Troubleshooting: Diagnostic Procedures, Common Faults, Error Codes, Problem Resolution Repair: Engine Overhaul, Transmission Repair, Suspension Component Replacement, Electrical Component Diagnosis and Repair, Brake System Service Restoration: Component Rebuilding, Restoration Guides Technical Depth Diagnostic Capabilities: Advanced Diagnostics, ECU/ECM Parameter Checks, Sensor Data Interpretation Rebuild Scope: Complete Engine Rebuild, Transmission Overhaul, Differential Service Illustration Quality: Illustrated with clear step-by-step instructions, Zoomable illustrations, Detailed component explosions, Exploded views 📊 Manual Specifications File Format File Type Compatibility: Compatible with Windows, Linux, Mac operating systems Print Quality Printability: Printable on any computer and printer Binding Type Physical Binding: Not Applicable (Digital Download Only) Paper Type Physical Paper Type: Not Applicable (Digital Download Only) File Management Download Access Duration: Three days after payment to download Storage Policy: No lifetime storage space offered by the seller; buyer must save manually ⚙️ Engine Specifications Primary Engine Engine Type: 4-Stroke, Single Cylinder Displacement: 499cc Bore X Stroke: 92 mm x 76 mm Cooling System: Liquid-Cooled Valve Train: SOHC, 4 Valves Performance Horsepower Estimate: Approx. 35-40 HP (Estimate based on typical 500cc ATVs of the era) Torque Estimate: Not specified in product info, but detailed in manual Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Engine Management Ignition System: Electronic Ignition 🔧 Transmission Standard Transmission Type: Automatic (CVT - Continuously Variable Transmission) Drive Modes: On-Demand AWD / 2WD Features Gear Selection: High, Low, Neutral, Reverse, Park Clutch Type: Wet, Multi-plate Fluid Specifications Transmission Fluid Type: Polaris AGL Synthetic Gearcase Lubricant or equivalent (Refer to manual for specific P/N) 📐 Dimensions Exterior Length: 85.2 in (2164 mm) Width: 45.7 in (1161 mm) Height: 47 in (1194 mm) Weights Dry Weight: 705 lbs (319.8 kg) Gvw: 1350 lbs (612 kg) Cargo Front Rack Capacity: 100 lbs (45.4 kg) Rear Rack Capacity: 200 lbs (90.7 kg) Towing Capacity: 1500 lbs (680.4 kg) Wheels Tires Front Tire Size: AT 25x8-12 Rear Tire Size: AT 25x10-12 Wheelbase: 57.1 in (1450 mm) Fuel Fuel Capacity: 4.25 gal (16.1 L) with 1.5 gal (5.7 L) reserve 🛡️ Safety Features Ratings Atv Safety Standards: Compliance with ANSI standards (typical for ATVs) Active Features Braking System: Hydraulic Disc Brakes (Front and Rear) Parking Brake: Parking Brake (Hand Lever Activated) Passive Features Lighting: Dual 50W Halogen Headlights, Dual 37.5W Tail/Brake Lights Operator Protection: Handguards, Seatbelt Anchor Points (for optional seatbelt installation) 💡 Technology Features Infotainment Instrumentation: Digital Gauge Cluster (Speedometer, Odometer, Trip Meter, Tachometer, Fuel Gauge, Gear Indicator, 4x4 Indicator, Clock) Driver Assistance Engine Management System: On-Board Diagnostic (OBD) capabilities for EFI system Connectivity Charging System: 12V DC Charging System (for accessories and battery charging) 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/hour intervals. Typically 100 hours or annual. Air Filter...
The Sportsman 500 EFI X2 Touring, model year 2008, is a versatile all-terrain vehicle designed for both utility and recreational purposes. Known for its robust engineering and reliable performance, this ATV offers a comfortable and capable riding experience, suitable for various terrains and tasks. Its design emphasizes rider comfort and practicality, featuring a dual-seat configuration and ample cargo capacity, making it an excellent choice for those seeking a dependable partner for outdoor adventures and demanding work.
This comprehensive service repair workshop manual provides in-depth guidance for maintaining and repairing the 2008 Sportsman 500 EFI X2 Touring. It covers all essential systems, including the engine, fuel system, drivetrain, chassis, suspension, steering, brakes, and electrical components. The manual offers detailed procedures for scheduled maintenance, troubleshooting common issues, and performing complex repairs, all supported by clear, step-by-step instructions and detailed illustrations. This resource is invaluable for DIY enthusiasts, professional technicians, and mechanics aiming to ensure the optimal performance and longevity of their vehicle.
🏷️ Basic Information
Identification
Make:
Polaris
Model:
Sportsman 500 EFI X2 Touring
Year:
2008
Product Type:
Service Repair Workshop Manual
Delivery Method:
Digital Download
Codes
Engine Code Suffix:
EFI
Chassis Variant Code:
X2
👋 Introduction
Market Position
Target Audience:
DIY individuals, professional technicians, mechanics, workshops
Competitive Analysis
Value Proposition:
Cost savings through DIY repairs, comprehensive repair and maintenance guidance
On-Board Diagnostic (OBD) capabilities for EFI system
Connectivity
Charging System:
12V DC Charging System (for accessories and battery charging)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/hour intervals. Typically 100 hours or annual.
Air Filter Cleaning Interval:
Refer to manual; often recommended every 20-40 operating hours or as needed based on conditions.
Spark Plug Replacement Interval:
Refer to manual; typically 100-200 operating hours or annually.
Fluid Specifications
Engine Oil Type:
SAE 5W-50 Synthetic (Polaris PS-4 or equivalent)
Engine Oil Capacity:
Approximately 2.2 quarts (2.1 Liters) (Refer to manual for exact capacity)
Coolant Type:
Ethylene Glycol based Antifreeze (50/50 mix with distilled water)
Known Issues
Common Wear Items:
CVT belt wear, suspension bushings, wheel bearings, starter motor (common to many ATVs)
Efi System Considerations:
Fuel injector cleaning, throttle body synchronization (detailed in manual)
📚 Vehicle History
Brand Heritage
Manufacturer Focus:
Polaris is a leading manufacturer of powersports vehicles, including ATVs, UTVs, snowmobiles, and motorcycles.
Model Evolution
Sportsman Lineage:
The Sportsman line is Polaris's flagship ATV series, known for its versatility and off-road capability. The 'X2' designation typically signifies a dual-seat configuration.
Production
Manufacturing Origin:
Typically manufactured in the USA by Polaris Industries.
🏆 Awards & Recognition
Recognitions
Model Recognition:
The Polaris Sportsman 500 series has historically received positive reviews for its performance and utility.
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