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Yamaha 2008 Service Manual Grizzly Bruin 350

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🏷️ Basic Information Identification Make: Yamaha Model: Grizzly Bruin 350 Year: 2008 Codes Chassis Code: YFM400FAR 👋 Introduction Market Position Category: Utility ATV Target User: Recreational riders, hunters, trail explorers, light farm work Competitive Analysis Key Competitors: Honda Rancher, Suzuki King Quad 300/350, Kawasaki Bayou 300 Key Features Engine Type: Reliable air-cooled, single-cylinder engine Transmission Type: Automatic (CVT) for ease of use Drivetrain: selectable 2WD/4WD with Ultramatic transmission system Suspension: Comfortable and capable independent front suspension, solid rear axle 📋 Manual Details Coverage Areas Engine Coverage: Complete engine disassembly, assembly, diagnosis, and repair Transmission Coverage: Automatic transmission (CVT) service, inspection, and adjustment Chassis Coverage: Suspension, steering, braking system, wheel hub, and axle service Electrical Coverage: Ignition system, charging system, lighting, starting system, wiring diagrams, and component testing Bodywork Coverage: Body panel removal/installation, seat, fuel tank, and cargo rack service Page Count Estimated Page Count: Approximately 400-500 pages (typical for comprehensive service manuals) Manual Type Type: Service Manual / Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Cylinder head, valves, piston, crankshaft, camshaft, timing chain, lubrication system, cooling system Fuel System: Carburetor (Mikuni BSR33) specifications, cleaning, adjustment, fuel pump, fuel lines Exhaust System: Muffler, exhaust pipe inspection and replacement Drivetrain: Continuously Variable Transmission (CVT) clutch, drive belt, driven pulley inspection, maintenance, and replacement; final drive and differential service Suspension System: Front and rear suspension (independent front, solid rear axle), shock absorbers, control arms, bushings, service and adjustments Steering System: Handlebars, steering stem, tie rods, ball joints, rack and pinion (if applicable), service and adjustments Braking System: Hydraulic front disc brakes, rear drum brake (or disc depending on specific configuration), brake pads, calipers, master cylinder, brake fluid specifications, bleeding procedures Electrical System: Battery, starter motor, generator/stator, ignition coil, CDI unit, lights (headlight, taillight, brake light), fuses, switches, diagnostic codes Cooling System: Air-cooled engine with fan assist, cooling fins, fan shroud inspection and cleaning Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug inspection/replacement, air filter cleaning/replacement, chain adjustment, lubrication points Troubleshooting: Diagnostic flowcharts for common starting, running, and electrical issues Engine Repair: Top-end rebuilds, bottom-end overhauls, valve adjustments, decarbonization Transmission Repair: CVT clutch component replacement, drive belt replacement, gear oil change Suspension And Steering Repair: Shock absorber replacement, bushing replacement, tie rod end replacement, steering alignment checks Brake System Repair: Brake pad replacement, caliper service, brake line replacement, brake bleeding Electrical Diagnostics: Component testing (e.g., stator output, starter current draw), wiring harness inspection, troubleshooting electrical faults Technical Depth Depth: Comprehensive, from basic maintenance to full engine and component rebuilds Detail Level: Includes torque specifications, clearances, diagnostic values, and step-by-step instructions with diagrams 📊 Manual Specifications File Format Format: PDF Searchable: Yes (typically) Print Quality Resolution: High-resolution, suitable for printing Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, SOHC, 2-valve, air-cooled Displacement: 348cc Bore X Stroke: 83.0 mm x 64.5 mm Compression Ratio: 9.2:1 Carburetor: Mikuni BSR33, single Ignition: TCI (Transistor Controlled Ignition) Starting System: Electric starter Performance Horsepower: Approximately 20-22 HP (estimated, not officially published for this model) Torque: Approximately 20-22 lb-ft (estimated) Fuel System Fuel Type: Unleaded gasoline Fuel Tank Capacity: 3.7 US gal (14 L) 🔧 Transmission Standard Type: Yamaha Ultramatic® automatic (CVT) Drive System: Shaft drive Gear Selection: Forward, Neutral, Reverse Optional Features: Engine braking system (part of Ultramatic) Features Fluid Type: Yamalube® 10W-40 or SAE 10W-40 API SG or higher transmission oil (refer to manual for exact specification and capacity) 📐 Dimensions Exterior Length: 76.8 in (1950 mm) Width: 43.7 in (1110 mm) Height: 45.3 in (1150 mm) Wheelbase: 49.2 in (1250 mm) Ground Clearance: 10.5 in (267 mm) Cargo Front Rack Capacity: 99 lb (45 kg) Rear Rack Capacity: 176 lb (80 kg) Weights Curb Weight: 538 lb (244 kg) Towing Capacity: 1102 lb (500 kg) Weight Carrying Capacity: 275 lb (125 kg) total rider and cargo 🛡️ Safety Features Ratings Atv Safety Standards: Compliant with ANSI/SVIA 1-2010 and 2017 standards for ATVs Active Features Braking: Hydraulic disc front brakes, sealed drum rear brake Engine Braking: Integrated engine braking for downhill control Passive Features Lighting: Dual 30W Krypton headlights, 8W/21W dual-function taillight/brake light Ergonomics: Comfortable seating position, accessible controls 💡 Technology Features Infotainment Features: Basic instrumentation: speedometer, odometer, trip meter, neutral indicator, reverse indicator, oil change indicator. Driver Assistance Features: Yamaha Ultramatic® transmission with centrifugal clutch and internal reducer gear providing natural engine braking. 🔧 Maintenance Service Intervals Engine Oil Change: Every 1,000 km (600 miles) or 6 months, whichever comes first. (Refer to manual for exact interval) Air Filter Cleaning: Every 100 hours or 1,000 km (600 miles), more often in dusty conditions. Spark Plug Replacement: At 3,000 km (1,800 miles) or 18 months. (Refer to manual for specific plug type and gap) Cvt Drive...
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Yamaha 2008 Service Manual Grizzly Bruin 350Yamaha 2008 Service Manual Grizzly Bruin 350Yamaha 2008 Service Manual Grizzly Bruin 350Yamaha 2008 Service Manual Grizzly Bruin 350
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly Bruin 350
Year:
2008
Codes
Chassis Code:
YFM400FAR
👋 Introduction
Market Position
Category:
Utility ATV
Target User:
Recreational riders, hunters, trail explorers, light farm work
Competitive Analysis
Key Competitors:
Honda Rancher, Suzuki King Quad 300/350, Kawasaki Bayou 300
Key Features
Engine Type:
Reliable air-cooled, single-cylinder engine
Transmission Type:
Automatic (CVT) for ease of use
Drivetrain:
selectable 2WD/4WD with Ultramatic transmission system
Suspension:
Comfortable and capable independent front suspension, solid rear axle
📋 Manual Details
Coverage Areas
Engine Coverage:
Complete engine disassembly, assembly, diagnosis, and repair
Transmission Coverage:
Automatic transmission (CVT) service, inspection, and adjustment
Chassis Coverage:
Suspension, steering, braking system, wheel hub, and axle service
Electrical Coverage:
Ignition system, charging system, lighting, starting system, wiring diagrams, and component testing
Bodywork Coverage:
Body panel removal/installation, seat, fuel tank, and cargo rack service
Page Count
Estimated Page Count:
Approximately 400-500 pages (typical for comprehensive service manuals)
Manual Type
Type:
Service Manual / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Cylinder head, valves, piston, crankshaft, camshaft, timing chain, lubrication system, cooling system
Fuel System:
Carburetor (Mikuni BSR33) specifications, cleaning, adjustment, fuel pump, fuel lines
Exhaust System:
Muffler, exhaust pipe inspection and replacement
Drivetrain:
Continuously Variable Transmission (CVT) clutch, drive belt, driven pulley inspection, maintenance, and replacement; final drive and differential service
Suspension System:
Front and rear suspension (independent front, solid rear axle), shock absorbers, control arms, bushings, service and adjustments
Steering System:
Handlebars, steering stem, tie rods, ball joints, rack and pinion (if applicable), service and adjustments
Braking System:
Hydraulic front disc brakes, rear drum brake (or disc depending on specific configuration), brake pads, calipers, master cylinder, brake fluid specifications, bleeding procedures
Electrical System:
Battery, starter motor, generator/stator, ignition coil, CDI unit, lights (headlight, taillight, brake light), fuses, switches, diagnostic codes
Cooling System:
Air-cooled engine with fan assist, cooling fins, fan shroud inspection and cleaning
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, spark plug inspection/replacement, air filter cleaning/replacement, chain adjustment, lubrication points
Troubleshooting:
Diagnostic flowcharts for common starting, running, and electrical issues
Engine Repair:
Top-end rebuilds, bottom-end overhauls, valve adjustments, decarbonization
Transmission Repair:
CVT clutch component replacement, drive belt replacement, gear oil change
Suspension And Steering Repair:
Shock absorber replacement, bushing replacement, tie rod end replacement, steering alignment checks
Brake System Repair:
Brake pad replacement, caliper service, brake line replacement, brake bleeding
Electrical Diagnostics:
Component testing (e.g., stator output, starter current draw), wiring harness inspection, troubleshooting electrical faults
Technical Depth
Depth:
Comprehensive, from basic maintenance to full engine and component rebuilds
Detail Level:
Includes torque specifications, clearances, diagnostic values, and step-by-step instructions with diagrams
📊 Manual Specifications
File Format
Format:
PDF
Searchable:
Yes (typically)
Print Quality
Resolution:
High-resolution, suitable for printing
Binding Type
Type:
N/A (Digital Download)
Paper Type
Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, SOHC, 2-valve, air-cooled
Displacement:
348cc
Bore X Stroke:
83.0 mm x 64.5 mm
Compression Ratio:
9.2:1
Carburetor:
Mikuni BSR33, single
Ignition:
TCI (Transistor Controlled Ignition)
Starting System:
Electric starter
Performance
Horsepower:
Approximately 20-22 HP (estimated, not officially published for this model)
Torque:
Approximately 20-22 lb-ft (estimated)
Fuel System
Fuel Type:
Unleaded gasoline
Fuel Tank Capacity:
3.7 US gal (14 L)
🔧 Transmission
Standard
Type:
Yamaha Ultramatic® automatic (CVT)
Drive System:
Shaft drive
Gear Selection:
Forward, Neutral, Reverse
Optional
Features:
Engine braking system (part of Ultramatic)
Features
Fluid Type:
Yamalube® 10W-40 or SAE 10W-40 API SG or higher transmission oil (refer to manual for exact specification and capacity)
📐 Dimensions
Exterior
Length:
76.8 in (1950 mm)
Width:
43.7 in (1110 mm)
Height:
45.3 in (1150 mm)
Wheelbase:
49.2 in (1250 mm)
Ground Clearance:
10.5 in (267 mm)
Cargo
Front Rack Capacity:
99 lb (45 kg)
Rear Rack Capacity:
176 lb (80 kg)
Weights
Curb Weight:
538 lb (244 kg)
Towing Capacity:
1102 lb (500 kg)
Weight Carrying Capacity:
275 lb (125 kg) total rider and cargo
🛡️ Safety Features
Ratings
Atv Safety Standards:
Compliant with ANSI/SVIA 1-2010 and 2017 standards for ATVs
Active Features
Braking:
Hydraulic disc front brakes, sealed drum rear brake
Engine Braking:
Integrated engine braking for downhill control
Passive Features
Lighting:
Dual 30W Krypton headlights, 8W/21W dual-function taillight/brake light
Ergonomics:
Comfortable seating position, accessible controls
💡 Technology Features
Infotainment
Features:
Basic instrumentation: speedometer, odometer, trip meter, neutral indicator, reverse indicator, oil change indicator.
Driver Assistance
Features:
Yamaha Ultramatic® transmission with centrifugal clutch and internal reducer gear providing natural engine braking.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 1,000 km (600 miles) or 6 months, whichever comes first. (Refer to manual for exact interval)
Air Filter Cleaning:
Every 100 hours or 1,000 km (600 miles), more often in dusty conditions.
Spark Plug Replacement:
At 3,000 km (1,800 miles) or 18 months. (Refer to manual for specific plug type and gap)
Cvt Drive Belt Inspection:
Every 100 hours or 1,000 km (600 miles) for wear and damage.
Fluid Specifications
Engine Oil:
Yamalube 4-stroke motorcycle oil SAE 10W-40 API SG or higher, or equivalent.
Transmission Oil:
Yamalube 4-stroke motorcycle oil SAE 10W-40 API SG or higher, or equivalent.
Brake Fluid:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Common Wear Items:
CVT drive belt wear, suspension bushings, wheel bearings, brake pads
Potential Performance Issues:
Carburetor clogging due to fuel varnish with infrequent use, potential for overheating in extreme conditions (though generally robust)
📚 Vehicle History
Brand Heritage
Manufacturer:
Yamaha Motor Company, known for innovation and reliability in motorcycles and powersports
Model Evolution
Lineage:
The Grizzly Bruin 350 builds upon Yamaha's legacy of capable utility ATVs, offering a blend of the ruggedness of the Grizzly line with the user-friendly nature of the Bruin series. It served as a mid-range option for riders seeking versatility.
Production
Manufacturing Location:
Typically manufactured in Japan or by Yamaha's international production facilities.
🏆 Awards & Recognition
Recognitions
Industry Standing:
Consistently rated as a reliable and capable utility ATV in its class by enthusiasts and publications.
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