This manual covers the Polaris Sportsman Touring 500 EFI, a versatile all-terrain vehicle designed for utility and extended riding. Produced between 2009 and 2011, this model is recognized for its comfortable touring platform, featuring a longer wheelbase, a 499cc liquid-cooled engine with Electronic Fuel Injection (EFI), and an Automatic Polaris Variable Transmission (PVT) with engine braking. Its robust construction and 4WD capabilities make it suitable for a variety of off-road conditions, whether for work or recreation. The Sportsman Touring 500 EFI is engineered to offer a balance of power, reliability, and rider comfort, positioning it as a capable option in the mid-size to full-size utility ATV segment. This comprehensive workshop service repair manual provides detailed information essential for the maintenance, troubleshooting, and repair of your Polaris Sportsman Touring 500 EFI. It covers a wide array of systems, including the engine and powertrain, chassis and suspension, and the electrical system, offering step-by-step procedures for routine maintenance, major repairs, and component disassembly and assembly. The manual includes crucial technical specifications, diagnostic capabilities, and safety guidelines, enabling owners and technicians to effectively maintain the vehicle's performance and longevity. With its focus on providing complete service and repair procedures, this manual serves as an indispensable resource for ensuring the optimal operation of your ATV. 🏷️ Basic Information Identification Make: Polaris Model: Sportsman Touring 500 EFI Model Variant: Touring Model Engine: 500 EFI Year: 2009, 2010, 2011 Codes Vin Decoder Section: Not applicable to this manual's direct coverage, but typical for vehicle identification. 👋 Introduction Market Position Atv Segment: Mid-size to full-size utility/touring ATV segment. Target Audience: Owners and technicians seeking detailed repair and maintenance information for their Polaris Sportsman Touring 500 EFI. Competitive Analysis Key Competitors: Can-Am Outlander, Yamaha Grizzly, Arctic Cat TRV, Kawasaki Brute Force. Key Features Manual Value Proposition: Provides the essential technical data for DIY maintenance and repairs, saving time and money compared to professional service. Model Designation: Emphasis on 'Touring' indicates a longer-wheelbase, more comfortable platform designed for longer rides and potentially two-up riding. 📋 Manual Details Coverage Areas Comprehensive Coverage: Yes Specific Models Covered: Polaris Sportsman Touring 500 EFI for model years 2009, 2010, and 2011. Page Count Estimated Page Count: Variable based on specific edition, typically 500+ pages for complete workshop manuals. Manual Type Manual Category: Workshop Service Repair Manual Manual Scope: Complete service and repair procedures Language Primary Language: English Format Distribution Format: Downloadable (typically PDF) 📖 Manual Coverage Systems Covered Engine And Powertrain: Engine overhaul, fuel system, ignition system, cooling system, exhaust system, transmission (automatic), final drive, driveline. Chassis And Suspension: Front and rear suspension, steering system, braking system, wheels and tires, frame. Electrical System: Battery, charging system, starting system, lighting, ignition switch, EFI control module, sensors, wiring diagrams. Body And Trim: Body panels, plastics, seats, racks, fenders, storage compartments. Procedures Included Routine Maintenance: Oil changes, filter replacements, lubrication, spark plug inspection/replacement, air filter cleaning/replacement. Troubleshooting: Diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable to EFI). Major Repairs: Engine rebuilds, transmission overhauls, suspension component replacement, electrical system repairs. Component Disassembly And Assembly: Detailed step-by-step instructions for all major components. Technical Depth Diagnostic Capabilities: Advanced diagnostic information, including testing procedures for sensors and actuators. Rebuild Instructions: Comprehensive instructions for complete engine and transmission rebuilds. Specifications And Tolerances: Precise torque specifications, clearances, and critical measurements. 📊 Manual Specifications File Format Digital Format: PDF Searchability: Likely text-searchable PDF for quick information retrieval. Print Quality Print Recommendation: Printable on standard home or office printers. Binding Type Digital Binding Analogue: N/A (Digital download) Paper Type Digital Paper Analogue: N/A (Digital download) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, 3-valve Engine Displacement: 499cc Bore X Stroke: 92.0 mm x 76.0 mm Cooling System: Liquid-cooled Performance Horsepower Estimate: Approximately 30-35 HP (exact figures vary and are not always published by manufacturers). Torque Estimate: Estimated 27-30 lb-ft (exact figures vary). Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type Required: Unleaded gasoline (minimum 87 octane recommended). Throttle Body Size: Typically 40mm for this era's EFI systems. 🔧 Transmission Standard Transmission Type: Automatic, PVT (Polaris Variable Transmission) with Engine Braking Drive System: On-Demand AWD/2WD with ADC (Active Descent Control). Gear Selection: High, Low, Neutral, Reverse, Park Optional Optional Transmission: None offered for this specific model. Features Clutch System: Primary and secondary clutch system for belt drive operation. Gear Reduction: Integral to PVT system, providing torque multiplication for low-speed operation and towing. 📐 Dimensions Exterior Length: Approximately 85.1 inches (2161.5 mm) Width: Approximately 46 inches (1168.4 mm) Height: Approximately 47.1 inches (1196.3 mm) Wheelbase: Approximately 56 inches (1422.4 mm) Cargo Front Rack Capacity: 75 lbs (34 kg) Rear Rack Capacity: 150 lbs (68 kg) Weights Dry Weight Estimate: Approximately 690 lbs (313 kg) Towing Capacity: 1500 lbs (680 kg) Tongue Weight Capacity: 150 lbs (68 kg) Ground Clearance: Approximately...