Yamaha Grizzly 700 2009 2010 Workshop Service Manual
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This manual covers the Grizzly 700 FI, a highly capable and versatile all-terrain vehicle produced during the first generation, specifically for the 2007-2011 model years. Renowned for its robust engineering and reliability, the Grizzly 700 FI is a utility-focused 4x4 ATV designed for demanding off-road conditions. Its key features include a powerful 686cc liquid-cooled engine with fuel injection, automatic transmission, and an advanced On-Command 2WD/4WD system with a locking front differential. The independent front and rear suspension, coupled with sealed hydraulic disc brakes on all wheels, ensures excellent ground clearance, ride comfort, and stopping power, making it an ideal choice for recreational riders, hunters, farmers, and utility users. This comprehensive workshop service manual provides detailed information essential for the repair and maintenance of the Grizzly 700 FI models from 2009 and 2010. It covers all major systems, including engine, transmission, electrical, chassis, brakes, and fuel and cooling systems, with in-depth procedures for disassembly, assembly, inspection, and repair. The manual also includes routine maintenance schedules, troubleshooting guides, and detailed wiring diagrams to assist owners, mechanics, and technicians in keeping the vehicle in optimal working condition. Its 445 pages offer thorough guidance, ensuring the longevity and performance of your Grizzly 700 FI. 🏷️ Basic Information Identification Make: Yamaha Model: Grizzly 700 Model Variant: FI (Fuel Injection) Generation Generation: First Generation Generation Years: 2007-2011 Codes Chassis Code: YFM700FG (varies slightly by specific sub-model, e.g., FGX for EPS) Engine Code: 1UY (typically) 👋 Introduction Market Position Atv Segment: High-performance, utility-focused 4x4 ATV. Target Audience: Recreational riders, hunters, farmers, and utility users requiring robust off-road capability. Competitive Analysis Key Competitors: Honda Foreman/Rancher, Kawasaki Brute Force, Polaris Sportsman, Suzuki KingQuad. Key Features Engine Type: Liquid-cooled, DOHC, 4-stroke, single-cylinder. Drivetrain: Yamaha's Ultramatic automatic transmission with On-Command 2WD/4WD and locking front differential. Suspension: Independent front and rear suspension with adjustable shocks for excellent ground clearance and ride comfort. Braking System: Sealed hydraulic disc brakes on all wheels. 📋 Manual Details Coverage Areas Covered Years: 2009, 2010 Covered Models: Yamaha Grizzly 700 FI (all variants for the specified years, including EPS and non-EPS models) Page Count Page Count: 445 Manual Type Manual Type: Workshop Service Manual Manual Purpose: Repair and Maintenance Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, inspection, and repair, including cylinder head, valves, piston, crankshaft, lubrication system, cooling system, and fuel injection system. Transmission: Automatic (Ultramatic) transmission, including drive clutch, driven clutch, belt inspection, gear reduction, differential, and AWD system. Electrical: Full electrical system diagnostics, including charging system (stator, rectifier/regulator), ignition system, lighting, starting system, EFI ECU, sensors, wiring diagrams, and troubleshooting. Chassis: Frame inspection and repair, suspension (front and rear), steering system (including Electric Power Steering - EPS if equipped), wheel bearings, and swingarm. Brakes: Hydraulic brake system (front and rear discs), brake caliper overhaul, master cylinders, brake lines, and bleeding procedures. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injection system (throttle body, injectors, sensors), and EFI troubleshooting. Cooling System: Radiator, fan, coolant hoses, water pump, and thermostat. Bodywork: Plastic body panels, fenders, racks, seat, and handlebar assembly. Procedures Included Maintenance: Scheduled maintenance intervals, oil changes, filter replacements, lubrication points, valve clearance adjustment, spark plug replacement, and battery maintenance. Troubleshooting: Diagnostic flowcharts, common problem identification, and step-by-step troubleshooting for various systems, including EFI issues. Repair: Detailed instructions for component removal, installation, adjustment, and repair for all major systems. Disassembly Assembly: Comprehensive procedures for complete teardown and reassembly of the ATV and its major components. Wiring Diagrams: Complete and detailed electrical wiring diagrams for all circuits. Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds. Diagnostics: In-depth diagnostic procedures, including EFI fault code interpretation and sensor testing. Specifications: Includes all necessary torque specifications, tolerances, clearances, fluid capacities, and electrical values. 📊 Manual Specifications File Format File Format: PDF Searchable Text: Yes (assumed for professional PDF manuals, enabling keyword search) Print Quality Print Quality: High-resolution, suitable for clear printing of text and diagrams. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Completeness Completeness: Full factory service manual content. ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, Single Cylinder, Liquid-cooled, DOHC Displacement: 686 cc Bore X Stroke: 102.0 mm x 84.0 mm Compression Ratio: 9.2:1 Fuel Induction: Mikuni 44mm throttle body fuel injection (FI) Ignition: Digital TCI (Transistor Controlled Ignition) with electronic advance Lubrication System: Wet sump with oil cooler Performance Horsepower Estimate: Approx. 50-55 HP (manufacturer does not publish official HP figures for ATVs). Torque Estimate: Approx. 45-50 lb-ft (manufacturer does not publish official Torque figures for ATVs). Fuel System Fuel Type: Unleaded gasoline, Octane Rating 87 or higher Fuel Tank Capacity: 4.2 US gal (16 L) 🔧 Transmission Standard Transmission Type: Yamaha Ultramatic® automatic transmission with centrifugal clutch and constant tension belt Gear Selection: H,...
This manual covers the Grizzly 700 FI, a highly capable and versatile all-terrain vehicle produced during the first generation, specifically for the 2007-2011 model years. Renowned for its robust engineering and reliability, the Grizzly 700 FI is a utility-focused 4x4 ATV designed for demanding off-road conditions. Its key features include a powerful 686cc liquid-cooled engine with fuel injection, automatic transmission, and an advanced On-Command 2WD/4WD system with a locking front differential. The independent front and rear suspension, coupled with sealed hydraulic disc brakes on all wheels, ensures excellent ground clearance, ride comfort, and stopping power, making it an ideal choice for recreational riders, hunters, farmers, and utility users.
This comprehensive workshop service manual provides detailed information essential for the repair and maintenance of the Grizzly 700 FI models from 2009 and 2010. It covers all major systems, including engine, transmission, electrical, chassis, brakes, and fuel and cooling systems, with in-depth procedures for disassembly, assembly, inspection, and repair. The manual also includes routine maintenance schedules, troubleshooting guides, and detailed wiring diagrams to assist owners, mechanics, and technicians in keeping the vehicle in optimal working condition. Its 445 pages offer thorough guidance, ensuring the longevity and performance of your Grizzly 700 FI.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Model Variant:
FI (Fuel Injection)
Generation
Generation:
First Generation
Generation Years:
2007-2011
Codes
Chassis Code:
YFM700FG (varies slightly by specific sub-model, e.g., FGX for EPS)
Yamaha's Ultramatic automatic transmission with On-Command 2WD/4WD and locking front differential.
Suspension:
Independent front and rear suspension with adjustable shocks for excellent ground clearance and ride comfort.
Braking System:
Sealed hydraulic disc brakes on all wheels.
📋 Manual Details
Coverage Areas
Covered Years:
2009, 2010
Covered Models:
Yamaha Grizzly 700 FI (all variants for the specified years, including EPS and non-EPS models)
Page Count
Page Count:
445
Manual Type
Manual Type:
Workshop Service Manual
Manual Purpose:
Repair and Maintenance
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, inspection, and repair, including cylinder head, valves, piston, crankshaft, lubrication system, cooling system, and fuel injection system.
Transmission:
Automatic (Ultramatic) transmission, including drive clutch, driven clutch, belt inspection, gear reduction, differential, and AWD system.
Electrical:
Full electrical system diagnostics, including charging system (stator, rectifier/regulator), ignition system, lighting, starting system, EFI ECU, sensors, wiring diagrams, and troubleshooting.
Chassis:
Frame inspection and repair, suspension (front and rear), steering system (including Electric Power Steering - EPS if equipped), wheel bearings, and swingarm.
Brakes:
Hydraulic brake system (front and rear discs), brake caliper overhaul, master cylinders, brake lines, and bleeding procedures.
Fuel System:
Fuel tank, fuel pump, fuel filter, fuel injection system (throttle body, injectors, sensors), and EFI troubleshooting.
Cooling System:
Radiator, fan, coolant hoses, water pump, and thermostat.
Bodywork:
Plastic body panels, fenders, racks, seat, and handlebar assembly.
Diagnostic flowcharts, common problem identification, and step-by-step troubleshooting for various systems, including EFI issues.
Repair:
Detailed instructions for component removal, installation, adjustment, and repair for all major systems.
Disassembly Assembly:
Comprehensive procedures for complete teardown and reassembly of the ATV and its major components.
Wiring Diagrams:
Complete and detailed electrical wiring diagrams for all circuits.
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds.
Diagnostics:
In-depth diagnostic procedures, including EFI fault code interpretation and sensor testing.
Specifications:
Includes all necessary torque specifications, tolerances, clearances, fluid capacities, and electrical values.
📊 Manual Specifications
File Format
File Format:
PDF
Searchable Text:
Yes (assumed for professional PDF manuals, enabling keyword search)
Print Quality
Print Quality:
High-resolution, suitable for clear printing of text and diagrams.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Completeness
Completeness:
Full factory service manual content.
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, Single Cylinder, Liquid-cooled, DOHC
Displacement:
686 cc
Bore X Stroke:
102.0 mm x 84.0 mm
Compression Ratio:
9.2:1
Fuel Induction:
Mikuni 44mm throttle body fuel injection (FI)
Ignition:
Digital TCI (Transistor Controlled Ignition) with electronic advance
Lubrication System:
Wet sump with oil cooler
Performance
Horsepower Estimate:
Approx. 50-55 HP (manufacturer does not publish official HP figures for ATVs).
Torque Estimate:
Approx. 45-50 lb-ft (manufacturer does not publish official Torque figures for ATVs).
Fuel System
Fuel Type:
Unleaded gasoline, Octane Rating 87 or higher
Fuel Tank Capacity:
4.2 US gal (16 L)
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic® automatic transmission with centrifugal clutch and constant tension belt
Gear Selection:
H, L, N, R, P (High, Low, Neutral, Reverse, Park)
Drive System:
On-Command® 2WD/4WD with locking front differential
Final Drive:
O-ring sealed chain and sprockets, and sealed driveshaft
Features
Engine Braking:
Provides excellent engine braking in downhill situations due to the Ultramatic system's design.
Fluid Specifications
Transmission Fluid Type:
Yamalube High-Performance Gear Oil or equivalent API GL-4 SAE 80 hypoid gear oil (for final drive/differential).
Transmission Fluid Capacity:
Refer to manual for specific capacities of Ultramatic transmission and differentials.
📐 Dimensions
Exterior
Length:
83.7 in (2125 mm)
Width:
45.5 in (1155 mm)
Height:
49.1 in (1247 mm)
Wheelbase:
50.4 in (1280 mm)
Ground Clearance:
11.4 in (290 mm)
Weights
Dry Weight:
619 lbs (281 kg) (approx., may vary slightly based on features)
Curb Weight:
N/A (Official curb weight not usually published for ATVs, use dry weight as reference)
Towing Capacity:
1322 lbs (600 kg)
Rack Capacity Front:
99 lbs (45 kg)
Rack Capacity Rear:
187 lbs (85 kg)
🛡️ Safety Features
Ratings
Safety Ratings:
N/A (ATVs are not typically crash-tested or rated by agencies like NHTSA)
Active Features
Active Safety:
Thumb throttle with positive engagement, responsive braking system, effective engine braking, and stable 4WD system.
Passive Features
Passive Safety:
Durable frame construction, integrated floorboards, handlebar design for control, and overall stable chassis geometry.
💡 Technology Features
Infotainment
Infotainment Features:
N/A (Utility ATV, no integrated infotainment system)
Driver Assistance
Driver Assistance Features:
Electric Power Steering (EPS) available on some models, improving steering effort and reducing fatigue. Digital odometer, trip meter, fuel gauge, and indicator lights.
Connectivity
Connectivity Features:
N/A (Utility ATV, no Bluetooth or smartphone integration)
Engine Management
Engine Management System:
Advanced EFI system with ECU control for fuel delivery, ignition timing, and idle speed regulation, ensuring optimal performance and emissions.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 2,000 km or 6 months (refer to manual for specific break-in period recommendations).
Air Filter Cleaning:
Check every 500 km, clean as needed, replace if damaged.
Spark Plug Replacement:
Refer to manual for specific mileage or time interval, often around 10,000-15,000 km.
Valve Clearance Adjustment:
First check at 1,000 km, then every 4,000 km thereafter (critical for performance and longevity).
Drive Belt Inspection:
Inspect periodically for wear and damage, replace as needed (typically around 10,000-20,000 km, depending on usage).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (four-stroke) SAE 10W-40 or 20W-50 API SG or higher
Engine Oil Capacity:
3.7 US qt (3.5 L) with oil filter replacement
Coolant Type:
Permanent type antifreeze coolant (ethylene glycol-based) mixed with deionized water at a 50:50 ratio.
Brake Fluid Type:
SAE J1703 or FMVSS No. 116 DOT 3
Known Issues
Common Wear Items:
Drive belt wear, wheel bearings, ball joints, and tie rod ends due to off-road stress.
Potential Efi Quirks:
Occasional issues with throttle position sensors or idle air control adjustments, addressed with proper diagnostics and adjustments as per the manual.
Suspension Maintenance:
Regular inspection and lubrication of A-arm bushings and shock absorbers are recommended.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long and distinguished history in ATV manufacturing, pioneering many features and establishing a reputation for reliability and performance since the 1980s.
Model Evolution
Grizzly Lineage:
The Grizzly series has been a cornerstone of Yamaha's utility ATV lineup, evolving from earlier models to incorporate more powerful engines, advanced suspensions, and fuel injection.
700 Fi Introduction:
The 700 FI model represented a significant upgrade, offering increased power, better fuel efficiency, and improved throttle response over its predecessors.
Production
Manufacturing Location:
Primarily manufactured in Japan and/or the United States.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 2009-2010 model year are not widely publicized, the Grizzly 700 series consistently receives positive reviews from ATV publications and riders for its reliability, capability, and performance.
Ratings
Rider Reviews:
Highly rated by users for its robust build quality, powerful engine, and excellent off-road manners.
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