Yamaha YFM550 YFM700 2009 2010 Workshop Service Repair Manua
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🏷️ Basic Information Identification Make: Yamaha Model: YFM550 Grizzly, YFM700 Grizzly Model Variant: 550cc and 700cc Grizzly ATVs Model Year: 2009, 2010 Codes Product Code: Likely specific to the digital download, not a standard VIN component 👋 Introduction Market Position Positioning: Yamaha Grizzly ATVs are positioned as premium, high-performance utility and recreational off-road vehicles. Competitive Analysis Competitors: Key competitors include Honda Foreman/Rancher, Polaris Sportsman, Can-Am Outlander, and Suzuki KingQuad. Key Features Vehicle Features: Yamaha's Ultramatic® transmission, On-Command® 4WD system, independent front suspension (IFS), electric power steering (EPS on some models), robust chassis, and reliable engines are key selling points. Manual Value Value Proposition: This manual is essential for owners and technicians to maintain, diagnose, and repair the Yamaha YFM550/YFM700 Grizzly models, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service and Repair Specific Models Covered: Yamaha YFM550 Grizzly, Yamaha YFM700 Grizzly Model Years Covered: 2009, 2010 Page Count Estimated Pages: Hundreds (specific count not provided, typical for factory manuals) Manual Type Type: Workshop Service Repair Manual (WSRM) Source: Official Full Factory Service Manual Language Language: English (presumed for global market service manual) Format Format: Downloadable Digital File (PDF likely) 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, tuning, diagnostics, internal components, lubrication system, cooling system, fuel system, exhaust system, ignition system. Transmission: Automatic CVT (Ultramatic®), clutch operation, drive system, driven system, gearcase, lubrication, maintenance. Drivetrain: Front differential, rear differential, driveshafts, constant velocity (CV) joints, axle boots, four-wheel-drive (4WD) engagement system. Suspension: Front and rear suspension systems, shock absorbers, springs, control arms, bushings, alignment procedures, adjustments. Steering: Steering system components, tie rods, steering knuckles, bearings, steering column, EPS (Electric Power Steering) system (if applicable). Brakes: Hydraulic brake system, front and rear brake calipers, brake pads, brake discs, brake lines, master cylinder, bleeding procedures, parking brake. Electrical: Wiring diagrams, battery, starter system, charging system (stator, regulator/rectifier), lighting, ignition system, sensors, ECU (Engine Control Unit) diagnostics, fuses, relays. Bodywork: Body panels, fenders, seat, handlebars, racks, plastics, trim components, graphics, removal and installation procedures. Chassis: Frame inspection, repair, maintenance, welding specifications (if applicable), fasteners, mounts. Fuel System: Fuel tank, fuel pump, fuel filter, fuel injectors (FI models), carburetor (carbureted models), fuel lines, pressure specifications. Procedures Included Maintenance: Routine checks, oil changes, filter replacements, lubrication points, chain adjustment (if applicable), spark plug replacement, coolant checks. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting, error code interpretation (for FI models), electrical system troubleshooting. Repair: Step-by-step repair instructions for all major and minor components, component disassembly and reassembly, torque specifications for all fasteners. Overhaul: Complete engine rebuild procedures, transmission overhaul, differential rebuilds. Wiring Diagrams: Detailed electrical schematics for all circuits and components. Special Tools: Identification and usage of specialized tools required for specific repairs and adjustments. Technical Depth Depth: Comprehensive factory-level detail, suitable for professional technicians and experienced DIY mechanics. Diagnostics: Advanced diagnostic procedures, including fuel injection system analysis and electrical system troubleshooting. Specifications: Precise technical data, including clearances, tolerances, fluid capacities, pressures, and electrical values. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) - Standard for digital manuals Searchability: Likely text-searchable (if OCR processed), allowing quick navigation to specific topics. Print Quality Printability: Designed for full printing, allowing users to print sections or the entire manual as needed. Binding Type Recommended Binding: Comb binding or spiral binding for easy page turning during work. Paper Type Recommended Paper: Durable, grease-resistant paper for shop use. ⚙️ Engine Specifications Primary Engine 550 Engine Type: 4-stroke, SOHC, liquid-cooled, 4-valve Displacement: 531cc (YFM550) Primary Engine 700 Engine Type: 4-stroke, SOHC, liquid-cooled, 4-valve Displacement: 686cc (YFM700) Performance Bore X Stroke 550: 95.0 mm x 74.2 mm Bore X Stroke 700: 100.0 mm x 85.0 mm Compression Ratio 550: 9.2:1 Compression Ratio 700: 9.2:1 Fuel System 550 Fuel Induction: Fuel Injection (Mikuni 44mm throttle body) Fuel System 700 Fuel Induction: Fuel Injection (Mikuni 44mm throttle body) Fuel System Fuel Type: Unleaded gasoline Ignition Ignition System: TCI (Transistor Controlled Ignition) with electronic advance Cooling Cooling System: Liquid-cooled 🔧 Transmission Standard Transmission Type: Yamaha Ultramatic® V-belt, automatic CVT with H, L, N, R, P (Park) Drive System: Shaft drive, On-Command® 2WD/4WD with differential lock Features Engine Braking: Features strong, consistent engine braking across the entire RPM range due to the CVT design. Maintenance Cv Belt Inspection: Regular inspection and replacement intervals for the drive belt are critical. Gear Oil Spec: Yamalube Gear Oil or equivalent API GL-4, SAE 80W-90 📐 Dimensions Exterior 550 Length: 2155 mm (84.8 in) Width: 1180 mm (46.5 in) Height: 1160 mm (45.7 in) Exterior 700 Length: 2155 mm (84.8 in) Width: 1180 mm (46.5 in) Height: 1160 mm (45.7 in) Cargo Front Rack Capacity: 45 kg (99 lb) Rear Rack Capacity: 85 kg (187 lb) Weights 550 Wet Weight: 279 kg (615 lb) Weights 700 Wet Weight: 279 kg (615 lb) Weights Common Towing...
Likely specific to the digital download, not a standard VIN component
👋 Introduction
Market Position
Positioning:
Yamaha Grizzly ATVs are positioned as premium, high-performance utility and recreational off-road vehicles.
Competitive Analysis
Competitors:
Key competitors include Honda Foreman/Rancher, Polaris Sportsman, Can-Am Outlander, and Suzuki KingQuad.
Key Features Vehicle
Features:
Yamaha's Ultramatic® transmission, On-Command® 4WD system, independent front suspension (IFS), electric power steering (EPS on some models), robust chassis, and reliable engines are key selling points.
Manual Value
Value Proposition:
This manual is essential for owners and technicians to maintain, diagnose, and repair the Yamaha YFM550/YFM700 Grizzly models, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Workshop Service and Repair
Specific Models Covered:
Yamaha YFM550 Grizzly, Yamaha YFM700 Grizzly
Model Years Covered:
2009, 2010
Page Count
Estimated Pages:
Hundreds (specific count not provided, typical for factory manuals)
Manual Type
Type:
Workshop Service Repair Manual (WSRM)
Source:
Official Full Factory Service Manual
Language
Language:
English (presumed for global market service manual)
Detailed electrical schematics for all circuits and components.
Special Tools:
Identification and usage of specialized tools required for specific repairs and adjustments.
Technical Depth
Depth:
Comprehensive factory-level detail, suitable for professional technicians and experienced DIY mechanics.
Diagnostics:
Advanced diagnostic procedures, including fuel injection system analysis and electrical system troubleshooting.
Specifications:
Precise technical data, including clearances, tolerances, fluid capacities, pressures, and electrical values.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format) - Standard for digital manuals
Searchability:
Likely text-searchable (if OCR processed), allowing quick navigation to specific topics.
Print Quality
Printability:
Designed for full printing, allowing users to print sections or the entire manual as needed.
Binding Type
Recommended Binding:
Comb binding or spiral binding for easy page turning during work.
Paper Type
Recommended Paper:
Durable, grease-resistant paper for shop use.
⚙️ Engine Specifications
Primary Engine 550
Engine Type:
4-stroke, SOHC, liquid-cooled, 4-valve
Displacement:
531cc (YFM550)
Primary Engine 700
Engine Type:
4-stroke, SOHC, liquid-cooled, 4-valve
Displacement:
686cc (YFM700)
Performance
Bore X Stroke 550:
95.0 mm x 74.2 mm
Bore X Stroke 700:
100.0 mm x 85.0 mm
Compression Ratio 550:
9.2:1
Compression Ratio 700:
9.2:1
Fuel System 550
Fuel Induction:
Fuel Injection (Mikuni 44mm throttle body)
Fuel System 700
Fuel Induction:
Fuel Injection (Mikuni 44mm throttle body)
Fuel System
Fuel Type:
Unleaded gasoline
Ignition
Ignition System:
TCI (Transistor Controlled Ignition) with electronic advance
Cooling
Cooling System:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
Yamaha Ultramatic® V-belt, automatic CVT with H, L, N, R, P (Park)
Drive System:
Shaft drive, On-Command® 2WD/4WD with differential lock
Features
Engine Braking:
Features strong, consistent engine braking across the entire RPM range due to the CVT design.
Maintenance
Cv Belt Inspection:
Regular inspection and replacement intervals for the drive belt are critical.
Gear Oil Spec:
Yamalube Gear Oil or equivalent API GL-4, SAE 80W-90
📐 Dimensions
Exterior 550
Length:
2155 mm (84.8 in)
Width:
1180 mm (46.5 in)
Height:
1160 mm (45.7 in)
Exterior 700
Length:
2155 mm (84.8 in)
Width:
1180 mm (46.5 in)
Height:
1160 mm (45.7 in)
Cargo
Front Rack Capacity:
45 kg (99 lb)
Rear Rack Capacity:
85 kg (187 lb)
Weights 550
Wet Weight:
279 kg (615 lb)
Weights 700
Wet Weight:
279 kg (615 lb)
Weights Common
Towing Capacity:
600 kg (1,322 lb)
Ground Clearance:
260 mm (10.2 in)
Wheels Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Wheelbase:
1250 mm (49.2 in)
🛡️ Safety Features
Ratings
Safety Standards:
Designed to meet ANSI standards for recreational ATVs.
Active Features
Braking System:
Sealed hydraulic disc brakes front and rear provide reliable stopping power.
4Wd System:
On-Command® system allows rider selection between 2WD, 4WD limited-slip, and 4WD with differential lock for optimal traction.
Passive Features
Ergonomics:
Comfortable seating, intuitive controls, and a natural riding position contribute to rider safety and control.
Chassis Design:
Durable frame and reinforced components provide stability and protection.
💡 Technology Features
Infotainment
Infotainment System:
Primarily utilitarian; typically no integrated infotainment system beyond basic instrumentation.
Driver Assistance
Eps:
Electric Power Steering (EPS) was available on some higher-trim models for reduced steering effort.
Connectivity
Instrumentation:
Digital LCD display typically includes speedometer, odometer, trip meter, hour meter, clock, fuel gauge, 4WD indicators, and warning lights.
🔧 Maintenance
Service Intervals
Initial Break In:
Typically includes an initial oil change and inspection at around 10-20 hours of operation.
Engine Oil Change:
Every 100 hours or annually, whichever comes first.
Air Filter Cleaning:
Every 50 hours or annually; more frequently in dusty conditions.
Spark Plug Replacement:
Typically around 2,600 miles or 2 years, subject to specific model details.
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent) SAE 10W-40, API SG or higher.
Engine Oil Capacity:
Approximately 2.4 liters (2.5 US qt) with filter change.
Coolant Type:
Yamaha All Weather Coolant (or equivalent) 50/50 mix of ethylene glycol and distilled water.
Brake Fluid Type:
DOT 3 or DOT 4 hydraulic brake fluid.
Known Issues
Cv Belt Wear:
CVT belt wear is a common maintenance item; premature failure can occur with aggressive riding or improper use.
Water Ingress:
Proper sealing of electrical connectors and air intake can be important to prevent water ingress in deep water crossings.
Brake Pad Wear:
Brake pad wear can be accelerated in muddy or abrasive conditions, requiring regular inspection.
📚 Vehicle History
Brand Heritage
Yamaha Atv Legacy:
Yamaha has a long-standing reputation for building durable, reliable, and technologically advanced ATVs since the introduction of the first three-wheeled models.
Model Evolution
Grizzly Lineage:
The Grizzly line evolved from earlier Yamaha models, focusing on utility and off-road capability with advancements like independent suspension and fuel injection.
Production
Manufacturing Location:
Yamaha ATVs are typically manufactured in Japan and/or the United States.
🏆 Awards & Recognition
Recognitions
Atv Awards:
Yamaha Grizzly models have consistently received high praise and awards from ATV publications for their performance, reliability, and utility.
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