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2009-2011 Kawasaki Ninja 650R ER-6F ABS Service Repair Workshop Manual Download (2009 2010 2011 2012) PDF

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This manual covers the Ninja 650R (ER-6f) ABS, second generation (EX650B/C) models produced for the years 2009, 2010, 2011, and 2012. This middleweight sportbike, known for its balance of performance, comfort, and practicality, is powered by a 649 cc liquid-cooled, parallel-twin engine, featuring electronic fuel injection. The Ninja 650R is lauded for its user-friendliness and versatility, making it an excellent choice for both beginner and intermediate riders, as well as commuters. Its design philosophy emphasizes everyday usability, complemented by the option of an Anti-lock Braking System (ABS) for enhanced safety. This comprehensive Factory Service Repair Workshop Manual, written in English, provides detailed guidance for maintaining, diagnosing, and repairing your Ninja 650R/ER-6f ABS. It covers all major systems, including the engine, transmission, chassis, suspension, brakes (including ABS), and electrical systems, offering step-by-step instructions for everything from routine maintenance like oil changes and valve clearance checks to complete engine overhauls and complex troubleshooting. With factory-level detail, clear instructions, and searchable text, this manual is an essential resource for owners and technicians to ensure the optimal performance and longevity of their motorcycle. 🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 650R (ER-6f) Model Variant: ABS Generation Generation Designation: Second Generation (EX650B/C) Codes Chassis Code: ER650C (ABS variant) Engine Code: EX650C 👋 Introduction Market Position Segment: Middleweight Sportbike / Naked Bike (ER-6f is the faired version of the ER-6n) Target Audience: Beginner to intermediate sportbike riders, commuters, and general enthusiasts seeking a versatile and reliable motorcycle. Competitive Analysis Key Competitors: Yamaha FZ6R, Suzuki SV650, Honda CBF600/CBR600F. Key Features Design Philosophy: Balance of performance, comfort, and practicality, with a focus on user-friendliness and everyday usability. ABS Availability: Optional Anti-lock Braking System (ABS) for enhanced safety and rider confidence. Value Proposition Manual Value: Essential resource for owners and technicians to maintain, diagnose, and repair the Ninja 650R/ER-6f ABS, ensuring optimal performance and longevity. 📋 Manual Details Coverage Areas Applicable Model Years: 2009, 2010, 2011, 2012 Page Count Estimated Page Count: Approximately 500+ Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Complete engine overhaul, top-end and bottom-end repairs, valve clearance adjustment, lubrication system, cooling system, fuel injection system, ignition system, starter system. Transmission: Clutch service, gearbox disassembly and assembly, shift mechanism, lubrication. Chassis And Suspension: Front fork service and overhaul, rear shock absorber service, swingarm and linkage inspection, bearing maintenance. Brakes: Front and rear brake system maintenance, ABS system diagnostics and repair, brake fluid replacement, caliper service, master cylinder service. Electrical System: Wiring diagrams, battery, charging system, lighting system, instrument cluster, ignition switch, horn, ECU diagnostics, ABS control unit. Fuel System: Fuel tank, fuel pump, fuel injectors, throttle body assembly, evaporative emission control system. Exhaust System: Muffler, catalytic converter, exhaust pipes, oxygen sensor. Cooling System: Radiator, cooling fan, thermostat, coolant replacement, water pump. Body And Frame: Fairing removal and installation, seat, fuel tank mounting, frame inspection, handlebars, footpegs. Procedures Included Maintenance: Regular scheduled maintenance, oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain adjustment and lubrication. Troubleshooting: Diagnostic flowcharts for common starting, running, and electrical issues, fault code identification and resolution. Repair: Step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all major systems. Overhaul: Complete engine and transmission overhaul procedures, including torque specifications and critical measurements. Inspection: Detailed inspection procedures for wear, damage, and proper function of all components. Technical Depth Depth Of Coverage: Comprehensive from basic maintenance to complete engine rebuilds and advanced diagnostics. Detail Level: Factory-level detail with clear, concise instructions and high-quality illustrations/diagrams. Diagnostic Capabilities: Detailed diagnostic procedures for the EFI and ABS systems, including sensor checks and actuator tests. 📊 Manual Specifications File Format File Format: PDF Print Quality Resolution: High-resolution, suitable for printing. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Searchability Text Searchability: Searchable text content within the PDF. Illustrations Illustration Type: Detailed diagrams, exploded views, and step-by-step illustrations. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, parallel-twin Displacement: 649 cc (39.6 cu. in.) Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Performance Horsepower: Approximately 71.1 hp @ 8,500 rpm (claimed) Torque: Approximately 47.2 lb-ft @ 7,000 rpm (claimed) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual 38mm throttle bodies Fuel Type: Unleaded gasoline, 87 octane or higher Ignition Ignition System: Digital CDI with electronic advance Lubrication Oil Capacity: 3.4 US qt (3.2 L) with filter change Recommended Oil: SAE 10W-40 API SG or higher, JASO MA 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Features Clutch Type: Wet, multi-disc, cable-actuated Final Drive: Sealed chain, 525-pitch 📐 Dimensions Exterior Length: 80.7 in (2050 mm) Width: 30.5 in (775 mm) Height: 47.0 in (1195 mm) Wheelbase: 55.3 in (1405 mm) Weights Dry Weight: Approximately 399.1 lb (181 kg) Curb Weight ABS: Approximately...
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2009-2011 Kawasaki Ninja 650R ER-6F ABS Service Repair Workshop Manual Download (2009 2010 2011 2012) PDF2009-2011 Kawasaki Ninja 650R ER-6F ABS Service Repair Workshop Manual Download (2009 2010 2011 2012) PDF2009-2011 Kawasaki Ninja 650R ER-6F ABS Service Repair Workshop Manual Download (2009 2010 2011 2012) PDF2009-2011 Kawasaki Ninja 650R ER-6F ABS Service Repair Workshop Manual Download (2009 2010 2011 2012) PDF
This manual covers the Ninja 650R (ER-6f) ABS, second generation (EX650B/C) models produced for the years 2009, 2010, 2011, and 2012. This middleweight sportbike, known for its balance of performance, comfort, and practicality, is powered by a 649 cc liquid-cooled, parallel-twin engine, featuring electronic fuel injection. The Ninja 650R is lauded for its user-friendliness and versatility, making it an excellent choice for both beginner and intermediate riders, as well as commuters. Its design philosophy emphasizes everyday usability, complemented by the option of an Anti-lock Braking System (ABS) for enhanced safety. This comprehensive Factory Service Repair Workshop Manual, written in English, provides detailed guidance for maintaining, diagnosing, and repairing your Ninja 650R/ER-6f ABS. It covers all major systems, including the engine, transmission, chassis, suspension, brakes (including ABS), and electrical systems, offering step-by-step instructions for everything from routine maintenance like oil changes and valve clearance checks to complete engine overhauls and complex troubleshooting. With factory-level detail, clear instructions, and searchable text, this manual is an essential resource for owners and technicians to ensure the optimal performance and longevity of their motorcycle.
🏷️ Basic Information
Identification
Make:
Kawasaki
Model:
Ninja 650R (ER-6f)
Model Variant:
ABS
Generation
Generation Designation:
Second Generation (EX650B/C)
Codes
Chassis Code:
ER650C (ABS variant)
Engine Code:
EX650C
👋 Introduction
Market Position
Segment:
Middleweight Sportbike / Naked Bike (ER-6f is the faired version of the ER-6n)
Target Audience:
Beginner to intermediate sportbike riders, commuters, and general enthusiasts seeking a versatile and reliable motorcycle.
Competitive Analysis
Key Competitors:
Yamaha FZ6R, Suzuki SV650, Honda CBF600/CBR600F.
Key Features
Design Philosophy:
Balance of performance, comfort, and practicality, with a focus on user-friendliness and everyday usability.
ABS Availability:
Optional Anti-lock Braking System (ABS) for enhanced safety and rider confidence.
Value Proposition
Manual Value:
Essential resource for owners and technicians to maintain, diagnose, and repair the Ninja 650R/ER-6f ABS, ensuring optimal performance and longevity.
📋 Manual Details
Coverage Areas
Applicable Model Years:
2009, 2010, 2011, 2012
Page Count
Estimated Page Count:
Approximately 500+
Manual Type
Manual Type:
Factory Service Repair Workshop Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Complete engine overhaul, top-end and bottom-end repairs, valve clearance adjustment, lubrication system, cooling system, fuel injection system, ignition system, starter system.
Transmission:
Clutch service, gearbox disassembly and assembly, shift mechanism, lubrication.
Chassis And Suspension:
Front fork service and overhaul, rear shock absorber service, swingarm and linkage inspection, bearing maintenance.
Brakes:
Front and rear brake system maintenance, ABS system diagnostics and repair, brake fluid replacement, caliper service, master cylinder service.
Electrical System:
Wiring diagrams, battery, charging system, lighting system, instrument cluster, ignition switch, horn, ECU diagnostics, ABS control unit.
Fuel System:
Fuel tank, fuel pump, fuel injectors, throttle body assembly, evaporative emission control system.
Exhaust System:
Muffler, catalytic converter, exhaust pipes, oxygen sensor.
Cooling System:
Radiator, cooling fan, thermostat, coolant replacement, water pump.
Body And Frame:
Fairing removal and installation, seat, fuel tank mounting, frame inspection, handlebars, footpegs.
Procedures Included
Maintenance:
Regular scheduled maintenance, oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain adjustment and lubrication.
Troubleshooting:
Diagnostic flowcharts for common starting, running, and electrical issues, fault code identification and resolution.
Repair:
Step-by-step instructions for component disassembly, repair, reassembly, and adjustment for all major systems.
Overhaul:
Complete engine and transmission overhaul procedures, including torque specifications and critical measurements.
Inspection:
Detailed inspection procedures for wear, damage, and proper function of all components.
Technical Depth
Depth Of Coverage:
Comprehensive from basic maintenance to complete engine rebuilds and advanced diagnostics.
Detail Level:
Factory-level detail with clear, concise instructions and high-quality illustrations/diagrams.
Diagnostic Capabilities:
Detailed diagnostic procedures for the EFI and ABS systems, including sensor checks and actuator tests.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Resolution:
High-resolution, suitable for printing.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Searchability
Text Searchability:
Searchable text content within the PDF.
Illustrations
Illustration Type:
Detailed diagrams, exploded views, and step-by-step illustrations.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, four-stroke, DOHC, parallel-twin
Displacement:
649 cc (39.6 cu. in.)
Bore X Stroke:
83.0 x 60.0 mm
Compression Ratio:
11.3:1
Performance
Horsepower:
Approximately 71.1 hp @ 8,500 rpm (claimed)
Torque:
Approximately 47.2 lb-ft @ 7,000 rpm (claimed)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual 38mm throttle bodies
Fuel Type:
Unleaded gasoline, 87 octane or higher
Ignition
Ignition System:
Digital CDI with electronic advance
Lubrication
Oil Capacity:
3.4 US qt (3.2 L) with filter change
Recommended Oil:
SAE 10W-40 API SG or higher, JASO MA
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh
Features
Clutch Type:
Wet, multi-disc, cable-actuated
Final Drive:
Sealed chain, 525-pitch
📐 Dimensions
Exterior
Length:
80.7 in (2050 mm)
Width:
30.5 in (775 mm)
Height:
47.0 in (1195 mm)
Wheelbase:
55.3 in (1405 mm)
Weights
Dry Weight:
Approximately 399.1 lb (181 kg)
Curb Weight ABS:
Approximately 418.9 lb (190 kg)
Gvwr:
Not specified in manual for aftermarket sales, consult official Kawasaki specs.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Not applicable for motorcycles in standard automotive crash test formats.
Active Features
ABS:
Available Anti-lock Braking System (ABS) for enhanced control during braking.
Braking System Front:
Dual semi-floating 300 mm petal discs, dual-piston calipers
Braking System Rear:
Single 220 mm petal disc, single-piston caliper
Passive Features
Lighting:
Halogen headlamp, LED taillight
💡 Technology Features
Infotainment
Instrument Cluster:
Digital speedometer, analog tachometer, fuel gauge, clock, trip meter, indicator lights for turn signals, high beam, neutral, engine check, and ABS.
Driver Assistance
ABS Functionality:
The optional ABS system utilizes wheel speed sensors and an electronic control unit to prevent wheel lock-up during hard braking.
Connectivity
Diagnostic Port:
Available diagnostic port for connecting specialized diagnostic tools (covered in the manual).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,700 miles (6,000 km) or 6 months, whichever comes first.
Air Filter Interval:
Inspect every 7,500 miles (12,000 km), clean or replace as needed.
Spark Plug Replacement:
Recommended replacement at 7,500 miles (12,000 km).
Valve Clearance Check:
Every 7,500 miles (12,000 km).
Coolant Replacement:
Every 2 years or 15,000 miles (24,000 km).
Fluid Specifications
Brake Fluid:
DOT 4
Coolant:
Kawasaki Genuine Coolant or equivalent (ethylene glycol-based, 50/50 mix with distilled water)
Known Issues
Common Wear Items:
Chain and sprockets, brake pads, tires, clutch plates (depending on riding style).
Electrical Connections:
Occasional reports of corrosion on electrical connectors, especially in humid climates. Regular inspection and dielectric grease application recommended.
Fuel Injector Cleaning:
While generally reliable, periodic fuel injector cleaning might be beneficial for optimal performance.
📚 Vehicle History
Brand Heritage
Kawasaki Motorcycles:
Kawasaki Heavy Industries, Motorcycle division, has a long history of producing innovative and performance-oriented motorcycles since the mid-20th century.
Model Evolution
Ninja 650R Lineage:
The Ninja 650R (and its naked sibling, the ER-6n) was introduced in 2005 as a versatile, parallel-twin sportbike aimed at bridging the gap between entry-level and high-performance motorcycles. The second generation (2009-2011) featured updated styling, improved ergonomics, and refinements to the engine and chassis.
Production
Manufacturing Location:
Primarily manufactured in Japan by Kawasaki Heavy Industries.
🏆 Awards & Recognition
Recognitions
Media Reviews:
Consistently praised in motorcycle media for its user-friendliness, comfortable ergonomics for a sportbike, and versatile performance, making it a popular choice for new and returning riders.
Ratings
Reliability Perception:
Generally regarded as a reliable and durable motorcycle with proper maintenance.
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