The Ninja 650R, model code ER650, is a versatile sportbike designed for riders seeking an engaging yet approachable riding experience. Produced for the 2009, 2010, and 2011 model years, this motorcycle features a liquid-cooled, 4-stroke, DOHC, parallel-twin engine with a displacement of 649 cc, delivering approximately 78 horsepower. Its design philosophy emphasizes a compact, lightweight, and user-friendly package, making it suitable for a range of activities including commuting, spirited sport riding, and light touring. Built with renowned engineering quality, the Ninja 650R offers a blend of performance and reliability, characteristic of the heritage in the sportbike segment. This comprehensive Workshop Service Manual, written in English, provides detailed guidance for the maintenance and repair of the Ninja 650R (ER650) models from 2009-2011. Covering all major systems including the engine and powertrain, chassis and suspension, and electrical components, this manual is an indispensable resource for mechanical technicians and advanced DIY mechanics. It includes step-by-step repair procedures, scheduled maintenance schedules, troubleshooting guides, and essential technical specifications such as torque values and fluid capacities. The manual's 622 pages are presented with high-resolution illustrations, ensuring efficient access to information for keeping the vehicle in optimal condition. 🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 650R Model Code: ER650 Years Covered: 2009, 2010, 2011 Codes Engine Family Code: ER650AE 👋 Introduction Market Position Segment: Sportbike / Sport-touring Mid-weight Category Target Audience: Riders seeking a blend of performance, versatility, and approachable power delivery. Competitive Analysis Key Competitors: Honda CBR500R, Yamaha R6 (older models), Suzuki SV650. Key Features Engine Configuration: Parallel-twin, liquid-cooled Design Philosophy: Compact, lightweight, and user-friendly sportbike offering. Versatility: Suitable for commuting, sport riding, and light touring. 📋 Manual Details Coverage Areas Primary Coverage: Mechanical Technicians and Advanced DIY Mechanics Page Count Total Pages: 622 Manual Type Manual Type: Workshop Service Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Engine And Powertrain: Engine disassembly, assembly, lubrication, cooling, fuel system, ignition system, exhaust system, transmission, clutch, final drive. Chassis And Suspension: Frame, front fork, rear shock absorber, swingarm, steering system, wheels, tires, brakes (front and rear), brake system hydraulics. Electrical And Electronics: Wiring diagrams, lighting system, ignition system, starting system, charging system, battery, instrument panel, sensors, ECU. Bodywork And Fairings: Fairing removal and installation, seat assembly, fuel tank, fenders, other body panels. Procedures Included Scheduled Maintenance: Detailed service intervals, oil changes, filter replacements, chain adjustment, brake inspections, coolant checks, spark plug service. Troubleshooting Guides: Diagnostic procedures for common issues, fault codes, symptom-based troubleshooting. Repair Procedures: Step-by-step instructions for component removal, installation, and repair for all major systems. Technical Specifications And Data: Torque specifications, clearances, fluid capacities, electrical specifications, engine performance data. Technical Depth Depth Of Coverage: Comprehensive from basic adjustments to complete engine and transmission rebuilds, including electrical system diagnostics and repair. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Searchability: Searchable text for quick information retrieval. Image Resolution: High-resolution diagrams, illustrations, and photographs. Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Performance Horsepower: Approx. 78 hp @ 8,500 rpm (varies by region and specification) Torque: Approx. 47 lb-ft @ 7,000 rpm (varies by region and specification) Fuel System Fuel Delivery: Fuel injection, DFI Throttle Body: 38 mm x 2 (throttle bodies) Ignition System Ignition: Digital CDI Cooling System Cooling Type: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed, constant mesh Clutch Type: Wet, multi-disc, manual Final Drive: Sealed chain Optional ABS: Available on some models (e.g., ER650ABF) Features Gear Ratios: Detailed ratios provided within the manual. 📐 Dimensions Exterior Length: 2,105 mm (82.9 in) Width: 760 mm (30.0 in) Height: 1,165 mm (45.9 in) Wheelbase: 1,410 mm (55.5 in) Ground Clearance: 155 mm (6.1 in) Seat Height: 805 mm (31.7 in) Weights Curb Weight: Approx. 198 kg (436.5 lbs) / 203 kg (447.5 lbs) with ABS Fuel Tank Capacity: 15.5 L (4.1 US gal) 🛡️ Safety Features Ratings Crash Test Ratings: Not typically rated by standard automotive bodies; focus on motorcycle safety standards. Active Features Braking System: Dual semi-floating 300 mm petal discs with dual piston calipers (front), Single 220 mm petal disc with dual piston caliper (rear). ABS Availability: Optional Anti-lock Braking System (ABS) available on select trims. Passive Features Lighting: Halogen headlights, LED taillight. Frame Construction: High-tensile steel diamond frame for rigidity and weight distribution. 💡 Technology Features Infotainment Instrument Panel: Digital speedometer, analog tachometer, gear position indicator, fuel gauge, clock, trip meters, warning lights. Driver Assistance ABS: Optional ABS system for enhanced braking control. Connectivity ECU Control: Engine Control Unit (ECU) manages fuel injection and ignition timing. Lighting Headlight Type: Dual 12V 60/55W Halogen bulbs. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 km (4,650 miles)...