Aprilia Tuono 1000 2009 Service Repair Workshop Manual
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🏷️ Basic Information
Identification
Make:
Aprilia
Model:
Tuono 1000
Year:
2009
Codes
Model Code:
AP05
👋 Introduction
Market Position
Target Audience:
Owners with basic mechanical skills and independent service professionals.
Competitive Analysis
Advantage:
Provides dealer-level technical information and procedures, enabling cost savings on repairs and maintenance.
Key Features
Instructional Method:
Step-by-step instructions, diagrams, illustrations, and wiring schematics for clarity.
Accuracy:
Vehicle-specific and accurate, mirroring dealership technician resources.
📋 Manual Details
Coverage Areas
Manual Scope:
Complete service, repair, and troubleshooting for the 2009 Aprilia Tuono 1000.
Engine Variants:
Covers the specific engine configuration for the 2009 Tuono 1000 model.
Page Count
Estimated Page Count:
Extensive (specific number not provided, but indicated as comprehensive).
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
Digital Format:
PDF
📖 Manual Coverage
Systems Covered
Engine And Drivetrain:
Engine specifications, engine removal/installation, fuel system, intake & exhaust, cooling system, transmission, drive chain, sprockets.
Chassis And Suspension:
Steering system, shocks (suspension).
Electrical And Bodywork:
Electrical system, wiring schematic, bodywork.
Fuel System Components:
Fuel pump, injectors, throttle body, fuel pressure regulator, and associated lines.
Cooling System Components:
Radiator, hoses, water pump, thermostat, and fan operation.
Exhaust System:
Catalytic converter (if equipped), mufflers, and exhaust pipe maintenance and repair.
Steering System Components:
Handlebars, triple clamps, steering bearings, and linkage.
Procedures Included
Maintenance And Adjustment:
Routine maintenance, periodic checks and adjustments, lubrication.
Troubleshooting And Repair:
Step-by-step repair instructions, advanced troubleshooting, diagnostics.
Engine Rebuild:
Detailed procedures for engine disassembly, inspection, repair, and reassembly, including internal component specifications.
Suspension Adjustment:
Instructions for adjusting front forks and rear shock absorber preload, compression, and rebound damping.
Wheel And Tire Service:
Tire mounting/dismounting, wheel balancing, and specifications for approved tire sizes and pressures.
Electrical Troubleshooting:
Systematic troubleshooting guides for common electrical faults, utilizing wiring diagrams.
Bodywork Repair:
Instructions for removing and installing fairings, fenders, seat, fuel tank, and other body panels.
Technical Depth
Diagnostic Capability:
Advanced troubleshooting and diagnostics, covering complex issues typically handled by professional technicians.
Repair Detail:
Detailed, explicit repair procedures suitable for both experienced DIY enthusiasts and professional mechanics.
Wiring Schematics Detail:
Comprehensive wiring diagrams for all electrical components, including lighting, ignition, sensors, and ECU.
Torque Specifications:
Extensive list of torque specifications for all critical fasteners across various systems.
Illustrations Quality:
Clear and informative illustrations and diagrams to aid understanding of procedures.
📊 Manual Specifications
File Format
Compatibility:
All versions of Windows and Mac.
Print Quality
Printability:
Fully printable, allowing for individual page printing.
Binding Type
Binding Type:
Not applicable (Digital PDF format).
Paper Type
Paper Type:
Not applicable (Digital PDF format).
Software Requirements
Reader Requirement:
Adobe PDF Reader.
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke
Performance
Displacement:
997.6 cc (60.87 cu in)
Fuel System
Fuel Delivery:
Fuel Injection (specific system details within manual)
Technical Details
Bore X Stroke:
97 mm x 67.5 mm (approximate)
Valve Train:
DOHC, 4 valves per cylinder (desmodromic or similar likely, detailed in manual)
Compression Ratio:
Approximately 11.8:1 (refer to manual for exact specification).
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual
Features
Clutch Type:
Hydraulic, wet multi-plate (details within manual)
Technical Details
Final Drive:
Chain drive (detailed specifications for chain and sprockets available)
📐 Dimensions
Exterior
Wheelbase:
1415 mm (55.7 in)
Weights
Dry Weight:
185 kg (407.8 lbs)
🛡️ Safety Features
Active Features
Braking System:
Dual front discs with radial calipers, single rear disc (specific caliper models and disc sizes in manual).
Passive Features
Frame Type:
Aluminum twin-spar (detailed frame inspection and repair procedures in manual).
💡 Technology Features
Infotainment
Dashboard Type:
Digital/Analog combination instrument cluster (diagnostic procedures for sensors and indicators in manual).
Driver Assistance
ABS Availability:
ABS was optional or not standard on all 2009 models; manual covers systems present.
Connectivity
Diagnostics:
Manual includes wiring schematics and diagnostic procedures for electrical systems, facilitating troubleshooting.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time intervals (typically 5,000-7,500 km or annually).
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle oil, API SG or higher, JASO MA/MA2 recommended (specific viscosity grade within manual).
Coolant Type:
Ethylene glycol-based coolant with corrosion inhibitors (specific mixture ratio and capacity in manual).
Brake Fluid Type:
DOT 4 (or as specified by Aprilia, detailed in manual).
Transmission Oil Type:
Refer to manual for specific motorcycle transmission fluid or SAE gear oil specification.
Known Issues
Common Wear Items:
Clutch plates, chain and sprockets, fork seals, rear shock absorber (troubleshooting and replacement procedures detailed).
Technical Specifications
Spark Plug Type:
Refer to manual for specific plug type, gap, and torque specifications (e.g., NGK).
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Italy
Model Evolution
Tuono Lineage:
The Tuono 1000 is a naked sportbike derived from the RSV Mille sportbike, known for its aggressive styling and powerful V-twin engine.